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Power Steering Gear Assembly Overview

WARNING: This page is about a different car, the 2024 Audi S6 and 2024 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Do not weld or straighten steering components.

Topping off power steering fluid POWER STEERING SYSTEM, FILLING AND BLEEDING , Power steering system, filling and bleeding

Fig 1: Power Steering Gear Assembly Overview
GWWUS48-900Courtesy of AUDI OF AMERICA, LLC
  1. Steering gear
    • Removing and installing POWER STEERING GEAR 
    • After installing, place steering wheel spoke in horizontal position and fasten
    • Repairing POWER STEERING GEAR 
    • Gear ratio: 18.7:1
    • After replacing, adjust toe
      WARNING:

      The wheels must be turned to the straight-ahead position before removing the steering gear and steering wheel. This ensures that the airbag spiral spring in the steering wheel will not be damaged.

  2. Wheel housing
  3. Self-locking nut
    • Improved mounting parts installed on vehicles from VIN. PN 050 668 (1993 m.y.) and later
    • Always replace; install improved mounting parts, including washers
    • Tightening torque with improved mounting parts: 35 Nm (26 ft lb)
  4. Nut
    • 40 Nm (30 ft lb)
  5. Tie rod, right
  6. Tie rod joint, right
  7. Self-locking nut
    • Always replace
    • 50 Nm (37 ft lb)
  8. Bolts
    • 60 Nm (44 ft lb)
    • When tightening, vehicle must be resting on its wheels
  9. Bolt
  10. Safety plate
    • Always replace
  11. Lock nut
    • 50 Nm (37 ft lb)
  12. Tie rod end, left
  13. Banjo bolts
    • 40 Nm (30 ft lb)
    • Note different types of O-rings and copper seals
  14. O-rings/copper seals
    • Always replace
  15. Pressure hose
    • Connect to rotary slide valve housing
    • Note different versions with O-rings and copper seals
  16. Return hose
    • Connect to rotary slide valve housing
    • Note different versions with O-rings and copper seals
  17. Self-locking nut
    • Always replace
    • 25 Nm (18 ft lb)
  18. Washer
  19. Steering column
    • Attach to universal joint
  20. Universal joint
    • Remove before removing steering gear
    • Place on steering pinion and fasten with locking bolt
  21. Locking bolt
    • Always replace
  22. Washer
  23. Self-locking nut
    • Always replace
    • 25 Nm (18 ft lb)
  24. Instrument panel seal
    • Remove before removing steering gear
    • Ensure correct seating position on instrument panel
  25. Bolt
    • 50 Nm (37 ft lb)
  26. Wheel housing, left
  27. Carrier
    • Always install in both holes of boot
  28. Tie rod, left
  29. Threaded piece