Undamaged Rear Window, Removing, SPORTBACK
- Pay attention to the repair information. Refer to REPAIR INFORMATION .
- Required Tools and Materials for Removal and Installation. Refer to REQUIRED TOOLS AND MATERIALS FOR REMOVAL AND INSTALLATION .
Preparing the tool:
-- Create a tool from a short piece of welding wire by bending the front end to make the smallest possible eye -arrow A-.
-- Bend the back end to avoid poking injuries -arrow B-.
Removing
-- Remove the rear lid upper trim panel. Refer to REAR LID UPPER TRIM PANEL, REMOVING AND INSTALLING .
-- Remove the rear window wiper motor with the grommet. Refer to REAR WINDOW WIPER MOTOR -V12-, REMOVING AND INSTALLING .
-- Remove the spoiler. Refer to SPOILER, REMOVING AND INSTALLING, SPORTBACK .
-- Remove the side spoiler. Refer to SIDE SPOILER, REMOVING AND INSTALLING .
-- Disconnect the connectors and secure to the window glass using adhesive tape -arrows-.
Risk of injury to the hands and eyes from glass fragments.
Getting cut is possible.
- Wear protective eyewear.
- Wear safety gloves.
-- Insert the Window Removal Set - Cutting Cord:VAS 861 001/1A in the piercing awl -1-.
TIP:
To prevent any damage, cover the area where the piercing awl comes out at the rear lid with adhesive tape.
-- Push the piercing awl at the lower left side of the rear window from the inside outward through the adhesive bead -arrow- and pull the cutting cord outward.
-- Place the Cutting Cord:VAS 861 001/1A all the way around under the rear window.
-- Secure the other end of the Window Removal Set - Cutting Cord:VAS 861 001/1A on the mount for the gas-filled strut -arrow- or on the rear lid unlock motor.
-- Secure the removal device -1- on the upper left of the inside of the window.
-- Insert the Window Removal Set - Cutting Cord:VAS 861 001/1A in the reel device -arrow-.
-- Tension the cutting cord with the reel device.
-- Cut free in the left area of the rear window.
-- Offset the removal device -2- to the right upper edge of the rear window.
-- Slide the cutting guard -1- from the Window Removal Set:VAS 861 001A between the window frame and the rear window to the guide the Cutting Cord:VAS 861 001/1A .
-- Cut free in the upper area of the rear window.
-- Offset the removal device -1- to the right lower edge of the rear window.
-- Cut free in the right area of the rear window.
-- To not damage the bolts, guide the cutting cord -3- from the cutting device under the right locating pins -1- and using a tool -2-.
-- Offset the removal device -1- to the left lower edge of the rear window.
-- Insert the Cutting Cord:VAS 861 001/1A in the reel device.
-- Tension the cutting cord with the reel device.
-- Push in the cutting guard -2- from the Window Removal Set:VAS 861 001A to the guide of the Window Removal Set - Cutting Cord:VAS 861 001/1A between the window frame and the rear window.
-- Cut free in the lower area of the rear window.
-- To not damage the left locating pins, guide out the cutting cord from the removal device again if necessary and guide under the locating pins.
-- Lift the rear window with two suction lifters from the window opening.