Boot, Removing And Installing: Installing

WARNING: This page is about a different car, the 2023 Audi S3, 2023 Audi RS 3, 2023 Audi A3 Quattro, and 2023 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

Install in the reverse order of removal while noting the following:

Replace the boot after removal.

CAUTION:

Risk of damaging the boot due to improper handling.

- Do not crush the boot folds.

- Do not bring the boot into contact with hard or sharp objects.

-- Check the seating of the boot on the steering gear for damage. Replace the steering gear if the seal seat is damaged.

-- Turn the steering wheel into straight ahead position.

-- Lightly grease the sealing surface of the boot to the tie rod with grease from the repair kit.

-- Push the new clips and boot -2- as shown on the tie rod -1-.

Fig 1: Outer Boot Installation Position

Courtesy of AUDI OF AMERICA, LLC

The boot must fit in the groove -arrow- and on the steering gear.

-- Secure the spring clamp on the boot using the Hose Clip Pliers:VAG1275A .

-- Lightly grease the sealing surface of the boot to the steering gear housing with grease from the repair kit.

-- Slide the boot onto steering gear housing.

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the new clamp -1- using the Locking Pliers:VAS6199 to the extent shown -arrow-.

-- Install the lock nut on the tie rod up to the marking made during removal.

-- Install the tie rod up to the marking made during removal.

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the lock nut -2- to tightening specification, while counterholding on tie rod end -1-.

-- Perform a vehicle alignment. Refer to AXLE ALIGNMENT .