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Catalytic Converter, Removing And Installing, AUDI A3 From My 2021/Q2 From My 2016/AUDI Q3 From My 2019 With AWD: Removing

WARNING: This page is about a different car, the 2023 Audi S3, 2023 Audi RS 3, 2023 Audi A3 Quattro, and 2023 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the Oxygen Sensor 1 after Catalytic Converter -GX7-. Refer to HEATED OXYGEN SENSOR, REMOVING AND INSTALLING .

-- Remove from the bracket and then disconnect the connector -2- for the Oxygen Sensor 1 Before Catalytic Converter -GX10-, free up the wire (example illustration).

Fig 1: Exploded View Of Heated Oxygen Sensor
GWWA24-11137Courtesy of AUDI OF AMERICA, LLC

Vehicles with a particulate filter:

GWWA26-12314Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -1- and free up the control lines (example illustration).

-- Loosen the left center underbody trim panel toward the exhaust system and push slightly downward. Refer to OVERVIEW - UNDERBODY TRIM PANELS .

-- Remove the connector -arrow- from the bracket and disconnect them and then free up the wires.

GWWA26-12316Courtesy of AUDI OF AMERICA, LLC

-- Remove the nuts -arrows-, free up the bracket -1- for the control line and push it to the side.

GWWA10-12316Courtesy of AUDI OF AMERICA, LLC

-- Remove the union nuts -arrow- and free up the control lines.

GWWA26-11967Courtesy of AUDI OF AMERICA, LLC

Continuation for All Vehicles:

Fig 2: Catalytic Converter - Tightening Specification and Sequence
GWWA26-12315Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Risk of injury due to flying soot particles.

Irritation and injury to skin and eyes possible.

- Wear protective eyewear.

- Wear safety gloves.

-- Remove the bolt -1- and the screw-type clamp.

-- Loosen the bolt -2- and disengage the catalytic converter upward and push to the side. (Shown with the engine removed.)

-- Remove the right drive axle heat shield. Refer to DRIVE AXLE HEAT SHIELD, REMOVING AND INSTALLING .

-- Remove the bolts -A and B Arrows- and the heat shield -1-.

Fig 3: Driveshaft Heat Shield
GWWN39-10761Courtesy of AUDI OF AMERICA, LLC

-- Mark the position of flexible disc and the bevel box flange to each other for reinstallation -arrows-.

Fig 4: Mark Position Of Driveshaft
GWWN39-10718Courtesy of AUDI OF AMERICA, LLC

-- Using a lever to counterhold the triangular flange, remove the driveshaft from the bevel box -arrows-.

GWWA39-10725Courtesy of AUDI OF AMERICA, LLC

-- Lower the subframe. Refer to SUBFRAME, LOWERING .

-- Press the engine/transmission assembly slightly forward (toward the front end) and remove the driveshaft from the bevel box.

Fig 5: Identifying Driveshaft Flange Shaft Seal
GWWV39-1817Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Leaks due to a damaged seal.

- Press the driveshaft rearward horizontally.

-- Loosen the front clamping sleeve -arrow- and push it rearward.

GWWA26-11377Courtesy of AUDI OF AMERICA, LLC

-- Remove the catalytic converter.

-- Seal the open lines and connections with clean plugs from the Engine Bung Set:VAS 6122  .