Cylinder Head, Removing And Installing: Removing

• During installation, all cable ties must be installed at the same location.
• Cover the opening of the transmission with a cloth, so that no coolant enters the clutch housing.

-- Drain the coolant. Refer to DRAIN THE COOLANT .

-- Remove the camshafts. Refer to CAMSHAFT, REMOVING AND INSTALLING .

-- Remove the connector -arrow- for the Oxygen Sensor 1 After Catalytic Converter -GX7- from the bracket, disconnect it and free up the wire.

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Vehicle with Engine in Performance Class 2:

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-- Remove the bolt -1-, turn the connection in the direction of the -arrow- and remove.

-- Remove the front air duct pipe. Refer to AIR DUCT PIPE, REMOVING AND INSTALLING .

Vehicle with Engine in Performance Class 3:

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-- Remove the bolts -arrows- and remove the connection -1-.

Vehicles with a Particulate Filter:

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-- Loosen the hose clamps -2- and remove the hoses.

-- Remove the bolt -1- and free up the control lines (example illustration).

Continuation for All Vehicles:

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-- Loosen the hose clamp -arrow- and remove the air duct hose.

-- Remove the Oxygen Sensor 1 before Catalytic Converter -GX10-. Refer to HEATED OXYGEN SENSOR, REMOVING AND INSTALLING .

-- Remove the bolt -1- and the screw-type clamp.

-- Loosen the bolt -2- and disengage the catalytic converter upward and push to the side. (Shown with the engine removed.)

-- Remove the bolts -arrows- and nuts -1- and remove the heat shield.

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-- Remove the front coolant pipe. Refer to FRONT COOLANT PIPE, REMOVING AND INSTALLING .

-- Lift the clamp -1- and remove the coolant hose.

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-- Disconnect the connectors:

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1. For the Throttle Valve Control Module -GX3-
2. For the Manifold Absolute Pressure Sensor -G71-

-- Free up the wiring harness and push to the side.

-- Remove the connectors -2 and 3- from the bracket and disconnect.

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-- Disconnect the connectors -4 and 5-.

-- Remove the bolts -1- from the bracket.

-- Disconnect the connectors (example illustration).

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2 -

For the Reduced Oil Pressure Switch -F378-

3 -

For the Piston Cooling Nozzle Control Valve -N522-

-- Loosen the hose clamp -1- and remove the rear coolant hose.

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-- Free up the coolant hoses.

-- Disconnect the connector -2- for the Engine Coolant Temperature Sensor - G62-.

Vehicle with Engine in Performance Class 2:

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-- Free up the coolant hoses.

-- Remove the bolt -arrow- and push the oil supply line -1- to the side.

Vehicle with Engine in Performance Class 3:

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-- Free up the coolant hoses.

-- Remove the bolts -arrows- and push the oil supply line -1- to the side.

Continuation for All Vehicles:

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-- Remove the bolts -arrows-, and remove the coolant connection -1- and the oil return line -2-.

-- Disconnect and free up the connector -arrow- for the Charge Air Pressure Control Module -GX34-.

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-- Remove the spark plugs with the Spark Plug Removal Tool:3122B  .

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-- Remove the bolts -arrows-.

-- Remove the cylinder head bolts using the Socket - XZN 12:T40270  in sequence -1 through 10-.

-- Check if all hose and line connections are loosened.

-- Remove the cylinder head.

-- Lay the cylinder head on a soft surface, such as foam.

-- Seal the open channels of the intake and exhaust tract with clean cloths or with thoroughly cleaned plugs from the Engine Bung Set:VAS6122  .