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Home >> Audi >> 2024 >> A7 Quattro Premium >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning (Heating, Ventilation And Air Conditioning) (Component Location) >> 87 Air Conditioning >> Heat Pump Valve Unit >> Refrigerant Expansion Valve 2 -N637-, REMOVING AND INSTALLING >> Removing

Refrigerant Expansion Valve 2 -N637-, REMOVING AND INSTALLING: Removing

Working on a high-voltage system when activated or with the ignition turned on

-- Switch off (deactivate) the "parking air conditioner". Refer to Owner's Manual.

-- Switch the ignition on.

-- Initiate the basic setting of the A/C system using the Thermal Management Control Module -J1024- and open the electric valves using the routine Refrigerant Circuit, Extract, Evacuate and Fill  in the Vehicle Diagnostic Tester.

-- Switch the ignition off.

-- Discharge the refrigerant circuit. Refer to Refrigerant Circuit or Working with A/C Service Station (1 Of 2) / Working with A/C Service Station (2 Of 2) .

-- Remove the left front wheel housing liner. Refer to OVERVIEW - FRONT WHEEL HOUSING LINER .

-- Remove the front bumper cover end plate. Refer to OVERVIEW - BUMPER COVER .

-- Loosen the left bumper cover on the fender and push it outward. Refer to OVERVIEW - BUMPER COVER .

-- Move the coolant expansion tank for the high-voltage system cooling circuit to the side (do not drain the coolant) and remove the bracket for the coolant expansion tank. Refer to the appropriate Coolant; Overview - Coolant Expansion Tank service information .

-- Loosen the bolt -arrow- three turns (do not remove).

GWWA87-12881Courtesy of AUDI OF AMERICA, LLC

-- Remove all lines and connectors on the bracket -A-.

GWWA87-12840Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Danger of frostbite due to refrigerant coming out under pressure.

Frostbite on the skin and other parts of the body is possible.

- Wear safety gloves.

- Wear protective eyewear.

- Evacuate or drain refrigerant and open the refrigerant circuit immediately.

- If more than 10 minutes elapse after extracting or draining the refrigerant and the refrigerant circuit was not opened, extract or drain the refrigerant again. Pressure develops in the refrigerant circuit due to evaporation.

-- Remove the bolt -B- and remove the refrigerant line -D-.

-- Remove the bolts -arrows-.

-- Remove the bolts -C- and then remove the bracket -A- downward.

-- Remove the bolt -I- and then remove the refrigerant line -H- from the check valve -J-.

GWWA87-12983Courtesy of AUDI OF AMERICA, LLC

-- Remove the nut -B- and refrigerant lines -A and C- to the inner heat exchanger.

-- Free up the coolant line -D- to the auxiliary radiator to do so remove the bolt -E-.

GWWA87-12822Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -D- and remove the coolant lines to the auxiliary radiator.

GWWA87-12823Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -B- and remove the refrigerant lines -C-.

GWWA87-12838Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -C-.

GWWA87-12826Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -A-.

-- Remove the bolt -B-.

GWWA87-12837Courtesy of AUDI OF AMERICA, LLC

-- Remove the Refrigerant Expansion Valve 2 -N637- -C- with the base plate -E-.

-- Remove the bolt -D-.

-- Loosen the base plate -E- on the connection of the Refrigerant Expansion Valve 2 -N637- -C-.