Gear Set, Disassembling And Assembling: Notes

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Special tools and workshop equipment required 

• Bearing Installer - Differential Bearing:40-21 
• Press Piece - Trailing Arm:2010 
• Inductive Heater:VAS 6414 
• Press Plate:VW402 
• Press Piece - Multiple Use:VW412 
• Press Piece - Multiple Use:VW519 

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Special tools and workshop equipment required 

• Thrust Piece:T10431/1 
• Gearbox Assembly Tool:T40213A 
• Socket - Xzn 18mm:T10162A 
• Press Piece - Multiple Use:30-11 
• Press Piece - 31.5mm:VW418A 
• Hydraulic Press:VAS 6178 

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Special tools and workshop equipment required 

• Press Piece - Multiple Use:VW426 
• Bearing Installer - Multiple Use:32-111 
• Press Piece - Rod:VW407 
• Bearing Installer - Bearing Press Plate:T10084A 
• Press Plate:VW401 
• Press Piece - Multiple Use:40-105 

Special tools and workshop equipment required 

• Valve Guide/Clutch Release Push Rod Seal Drift:10-206 

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• Press Piece - Rod:VW408A 
  Fig 1: Press Piece - Rod

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• Exhaust Pipe Wedge Set:3140A 

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• Hot Air Blower:V.A.G 1416  or Wiring Harness Repair Set - Hot Air Blower: VAS 1978/14A 
  Fig 2: Hot Air Blower VAG1416

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• Two-Arm Puller:VAS 251 001 

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• Thrust Piece:T10205/13  from the Bearing Installer - Wheel Hub/Bearing Kit:T10205A 
  Fig 3: Identifying Bearing Installer - Wheel Hub/Bearing Kit T10205A

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• Extracting Tool:T40413 

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Disassembling

• Gear set removed. Refer to TRANSMISSION, DISASSEMBLING AND ASSEMBLING .
• Oil pan removed  OVERVIEW - GEAR SET, VEHICLES WITHOUT SELF-LOCKING CENTER DIFFERENTIAL.