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Home >> Audi >> 2022 >> S7 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 73 (Hydraulic Components) >> 47 Hydraulic Components >> Front Brake Caliper >> Brake Piston, Removing And Installing >> Removing

Brake Piston, Removing And Installing: Removing

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-- Tension the brake caliper in a vise with protective covers over the jaws.

WARNING:

Risk of injury!

  • Wear protective eyewear.
  • When removing the brake caliper piston, never touch the brake caliper chamber with fingers.
  • Place a rag over the brake caliper chamber, to catch any brake fluid leaking out. Place an additional rag tightly around the compressed air gun nozzle on the brake caliper.
  • To prevent skin contact with brake fluid, wear chemical resistant safety gloves.
NOTE:

When removing the brake caliper pistons and the protective cover pay attention that, the coating on the brake caliper is not damaged.

Only one brake caliper piston can be pressed out at a time.

-- Hold the opposing brake caliper piston in the brake caliper using the : T10145  -a-.

Fig 1: Forcing Pistons Out Individually Of Brake Caliper Housing Using Compressed Air
GWWN47-0216Courtesy of AUDI OF AMERICA, LLC

-- To prevent damage to the brake caliper paint coating, place a piece of rubber between the : T10145  and the brake caliper.

-- Block the other brake caliper pistons, for example, using wooden blocks -b-. In addition, place a wooden board -c- in front of the : T10145  so that the brake caliper piston will not be damaged when pressed out.

-- Position the compressed air gun nozzle on the bore hole for the brake hose and press the brake caliper piston out of the brake caliper.

-- Carefully pry out the protective cap -1- from the brake caliper with the : VAS40338  -2- using gentle lever movements, and do not damage the groove in the brake caliper for the cap while doing so.

Fig 2: Prying The Protective Caps
GWWA00-11206Courtesy of AUDI OF AMERICA, LLC