Coolant, Filling
- Used coolant cannot be used again.
- Ignition switched off.
-- Fill the coolant reservoir on the :VAS6096 with 10 liters (2.6 gal) of premixed coolant in the correct mixture ratio. Refer to Coolant Mixture Ratio for the mixture ratio.
-- To make the filling procedure easier, position the coolant reservoir as high up as possible, for example on a workshop cart or the engine and gearbox jack.
-- Install the :VAG1274/8 on the coolant expansion tank -1-.
-- Attach the :VAS6096 on the :VAG1274/8 .
-- Place the drain hose -2- in a small container -3-.
TIP:
A small amount of coolant which should be collected is drawn off with the discharged air.
-- Close the valves -A and B- by turning lever at a right angle to the flow direction.
-- Connect the hose -4- to compressed air.
- Pressure: 7 to 10 bar (101.52 to 145.03 psi) positive pressure.
-- Open the valve -B- by turning the lever in the flow direction.
- The suction jet pump generates pressure in the coolant system; indicator on display instrument must move into green area.
-- Briefly open valve -A- by turning the lever in the flow direction so that the coolant reservoir hose on the :VAS6096 fills with coolant.
-- Close the valve -A- again.
-- Leave the valve -B- open another two minutes.
- More pressure is generated in the coolant system by the suction jet pump; indicator on display instrument must stay in the green area.
-- Close the valve -B-.
- Needle in the display instrument must remain in the green region, then the sufficient vacuum in the cooling system is obtained for the upcoming filling.
- Repeat the procedure if the needle goes below the green range.
- Check the cooling system for leaks if the pressure drops.
-- Remove the pressure hose.
-- Open the valve -A-.
- Coolant is extracted from the :VAS6096 coolant reservoir by pressure in the coolant system and the system is filled.
-- Remove the :VAS6096 from the :VAG1274/8 on the coolant expansion tank.
-- Position the :VAG1274B on the :VAG1274/8 on the coolant expansion tank.
- Selector level in the "P" position.
- Electromechanical parking brake activated.
- DTC memory checked.
-- Connect the Vehicle Diagnostic Tester.
-- Select Diagnostic and start.
-- Select Individual tests and select the following tree structures one after the other:
- Diagnostic-Capable Systems
- 0001 - Engine electronics J623
- 0001 - Engine electronics, functions
- 0001 - Bleed coolant circuit
- Perform the test
-- Start the selected program and follow the instructions on the Vehicle Diagnostic Tester display.
There is a risk of scalding due to hot steam and hot coolant.
Scalding the skin and other parts of the body is possible.
- Reducing the pressure: press the pressure release valve on the cooling system tester until the pressure gauge displays a value of 0.
-- Remove the :VAG1274B with the :VAG1274/8 from the coolant expansion tank.
-- Close the coolant expansion tank cap until it locks into place.