Camshaft Timing Chain, Removing From Camshafts, Cylinder Bank 2 (Left): Removing
There are required preliminary procedures if the camshaft timing chain should be removed from the camshafts when the engine is installed. Refer to CAMSHAFT TIMING CHAIN, REMOVING FROM CAMSHAFTS .
Risk of destroying the engine by adjusting the valve timing.
- Never turn the crankshaft and camshafts if the chain drive is not completely installed.
-- Remove the cylinder bank 2 upper timing chain cover. Refer to UPPER TIMING CHAIN COVERS, REMOVING AND INSTALLING .
-- Remove the vacuum pump. Refer to VACUUM PUMP, REMOVING AND INSTALLING .
Risk of damaging the engine by the timing mechanism skipping.
- Only let the engine turn in the direction of engine rotation.
-- Using the Wrench - 21mm: T40263 and Adapter: T40314 , turn the crankshaft -arrow- until the vibration damper is at "TDC".
- The marks -1 and 2- on the camshaft adjusters must align with the corresponding locating tabs -arrows- on the camshaft housing. If necessary turn the crankshaft an additional turn.
-- Pierce the exhaust camshaft plug -2- in the center with a bolt driver -1- in direction of -arrow- and carefully lift, at the same time do not damage the sealing surface. (Shown on the cylinder head bank 1).
-- Tighten the Adapter: T40331/3 on the camshaft housing to 9 Nm.
- It must be easy to insert the Camshaft Lock: T40331/1
.
- Do not use a hammer to install the camshaft positioning tool.
-- Insert the prepared Camshaft Positioning Tool: T40331/1 all the way in the camshafts.
If necessary, the camshafts must carefully be positioned art the camshaft adjusters by a second person, using the Socket: VAS261001 and the Counterholder: T90001 .
- The Camshaft Positioning Tool : T40331/6 engages as shown in the flattened section -2- on the intake camshaft.
- The Camshaft Positioning Tool : T40331/7 engages as shown in the flattened section -1- on the exhaust camshaft.
-- Tighten the bolts -arrows- to 9 Nm.
TIP:
The Counter Holder: T90001 can only be inserted in one position
There is a risk of damaging the camshaft if handled incorrectly.
- Never use the camshaft positioning tool as a counterholder.
-- To counterhold on the affected camshaft adjuster, position the Counterholder: T90001 with Socket: VAS261001 , and loosen the control valve -1- with the Socket E24: T90000 .
-- For reinstallation mark the camshaft adjuster to the camshafts using paint.
Procedures, where the engine is NOT removed:
-- Insert the Locking Pin: T10492 on the groove -1- in the vibration damper all the way in the hole -arrow- in the belt pulley side sealing flange. If necessary push the crankshaft slightly back and forth.
Procedure, if the engine is removed due to preliminary work.
-- Remove the plug.
-- Install the Crankshaft Locking Pin: T40069 in the hole and tighten to 20 Nm. If necessary push the crankshaft slightly back and forth.
Continuation:
-- Turn back the guide rail -2- in direction of -arrow- and pistons from the chain tensioner -1- using the Locking Pins: T03006 .
TIP:
The piston is lubricated with oil and can only be pushed back slowly by applying constant pressure.
-- Remove the control valves -1 and 2- and remove both camshaft adjusters.