Left Seal, Replacing
Removing and Installing the Left Flange Shaft and the Left Flange Shaft Seals on the Rear Final Drive.
Special tools and workshop equipment required
- Puller - Seal Lever:VW681
- Slide Hammer Set:VW771
- Transmission Support - Bolt:3282/34
- Seal Installer - Flange Shaft:T10049
- -2- bridge from Puller - Kukko Puller - 50-110mm Width, 150mm Length:18/0
- Sealing Grease:G 052 128 A1
Procedure
-- With the rear final drive installed remove the left drive axle. Refer to DRIVE AXLE, REMOVING AND INSTALLING .
-- Remove the spindles from the :18/0 bridge and install the :3282/34 in place of them.
-- Attach the bridge -A- with two M8 x 30 bolts -arrows- to the flange shaft.
-- Remove the flange shaft.
-- Pry off the flange shaft seal with the :VW681 .
-- Lightly lubricate the outer diameter of the new gasket -1- and using the :T10049 drive in to the dimension -a- while doing so do not bend the gasket.
Vehicles with Final Drive 0CQ and 0CR
- Dimension -a- = 4.8 ± 0.1 mm; Measured from the housing flat surface to seal.
- Do not drive in the gasket all the way.
- Maintain a parallel alignment of a maximum 0.25 mm between the seal -1- to the housing flat surface.
Vehicles with Final Drive 0BR
- Install the gasket all the way.
Continuation for All Vehicles
-- Fill the space between the sealing/dust lip halfway with Sealing Grease:G 052 128 A1 .
-- Replace the flange shaft circlip. Refer to Figure.
-- Install the flange shaft using a plastic mallet and if necessary a drift.
-- Install the drive axle. Refer to DRIVE AXLE, REMOVING AND INSTALLING .
-- Check the gear oil level in the rear final drive. Refer to GEAR OIL .