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Home >> Audi >> 2021 >> SQ8 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 105 (Turbocharger, Supercharger (4-Cylinder Direct Injection 2.0L 4V TFSI Engine (Ea 888EVO4 BZ))) >> 21 Turbocharger, Supercharger >> Turbocharger >> Overview - Turbocharger >> Overview - Turbocharger, Part 1

Overview - Turbocharger, Part 1

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Fig 1: Exploded View Of Turbocharger (Part 1)
GWWA21-11552Courtesy of AUDI
  1. O-Ring
    • Replace after removing
  2. Turbocharger Recirculation Valve -N249-
  3. Bolt
    • 9 Nm
  4. O-Ring
    • Replace after removing
    • Coat with coolant
  5. Bolt
    • 9 Nm
  6. Coolant Return Line
  7. Locking Spring
    • Replace after removing
  8. Ball Socket
  9. Charge Air Pressure Control Module -GX34-
  10. Nut
    • 8 Nm
  11. Control Rod
  12. Nut
    • 8 Nm
  13. Locking Spring
    • Replace after removing
  14. Ball Socket
  15. Bolt
    • 8.5 Nm
  16. Locking Plate
    • Replace after removing
    • Quantity: 2
    • Installing. Refer to Fig 4.
  17. Nut
    • Replace after removing
    • Coat the threaded pins with hot bolt paste. Refer to the appropriate Electronic Parts Information.
    • Tightening specification and sequence. Refer to Fig 3.
  18. Seal
    • Replace after removing
  19. Threaded Pin
    • Screw-in depth and tightening specification. Refer to Fig 2.
  20. Turbocharger
  21. O-Ring
    • Replace after removing
    • Coat with engine oil
  22. Oil Return Line
  23. O-Ring
    • Replace after removing
    • Coat with engine oil
  24. Bolt
    • 25 Nm
  25. Bolt
    • 9 Nm

      Check the Screw-in Depth of the Threaded Pin

      Fig 2: Check the Screw-in Depth of the Threaded Pin
      GWWA21-11651Courtesy of AUDI

      -- Tighten the threaded pin -1- to 23 Nm.

      -- Measure the dimension -a- of the sealing surface of the cylinder head to the collar on the threaded pin.

      • At dimension -a- less than or equal to 2.4 mm: tightening specification 23 Nm OK
      • At dimension -a- more than 2.4 mm: tightening specification 27 Nm.

      Turbocharger - Tightening Specification and Sequence

      Fig 3: Turbocharger - Tightening Sequence
      GWWA21-11563Courtesy of AUDI
      • Replace the nuts after removing.

      -- Tighten the bolts in steps in the sequence shown:

      Step Nuts Tightening Specifications
      1. -1 to 4- Install all the way by hand
      2. -1 and 2- 10 Nm
      3. -3 and 4- 25 Nm
      4. -1 and 2- 25 Nm

      Install the Locking Plates

      Fig 4: Install the Locking Plates
      GWWA21-11469Courtesy of AUDI
      • Pay attention to distortion of the sprockets.

      The locking plates are pressed onto the nuts using the following tools:

      • Pry bar
      • 1 /2 "- EGR Temp. Sensor Socket - 14mm with extension
      • Hammer
      • Wrench - 14 mm

      -- Press on the locking plates for easy accessible nuts using the 1 /2 "- EGR Temp. Sensor Socket - 14mm with extension and the hammer.

      -- Press on the locking plates for difficult accessible nuts using the Wrench - 14 mm and the pry bar, at the same time support the pry bar on the turbocharger.