Input Shaft 1, Disassembling And Assembling: Notes

Special tools and workshop equipment required 

• Drive Sleeve: 30-20 
• Press Piece - Trailing Arm: 2010 
• Press Piece - Front Control Arm: 2040 
• Press Plate: VW401 
• Press Plate: VW402 
• Press Piece - Multiple Use: VW412 
• Wishbone Rubber Mount Assembly Tool: T10219/1 
• Press Tool: T40323 
• Extracting Tool: T40413/11/ 

• Input shaft 1 removed. Refer to INPUT SHAFT 1, REMOVING AND INSTALLING SEPARATELY 

Disassembling

If necessary, remove the sensor wheel:

Press off the sensor wheel 1

Fig 1: Press off the sensor wheel -1-

Courtesy of AUDI OF AMERICA, LLC

-- Insert the input shaft -1- with the sensor wheel -2- in the corresponding groove of the Press Plate: VW402  -3-.

-- Press off the input shaft -1- downward.

Input Shaft 1, Pressing Out

Fig 2: Input Shaft 1, Pressing Out

Courtesy of AUDI OF AMERICA, LLC

• If not removed, make sure that the sensor wheel -1- is not damaged.

The following components can now be removed:

• Label the installation position of the individual components if necessary.

Fig 3: Exploded View Of Input Shaft 1

Courtesy of AUDI OF AMERICA, LLC

1. Thrust Washer

   Deposits and debris on the thrust washer are not critical.

   Clean the thrust washer before installing if necessary.

2. 7th Gear Wheel
3. 7th Gear Bearing Inner Race
4. 7th Gear Needle Bearing
5. 7th Gear Synchronizer Ring
6. Synchronizer Hub
7. Thrust Pieces
8. Locking Collar
9. 5th Gear Synchronizer Ring
10. 5th Gear Assembly
11. Thrust Washer
12. 5th Gear Bearing Inner Race
    • Component of the input shaft
13. 5th Gear Needle Bearing