Input Shaft 1, Disassembling And Assembling: Assembling

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-- Install the 5th gear wheel -1- with the synchronizer ring -2- and position the synchronizer hub -3- with the lettering facing upward.

-- Install the bearing inner race while positioning the fluid holes -arrows- at an approximately 90° offset.

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-- Using the Wishbone Rubber Mount Assembly Tool: T10219  , press the bearing inner race -1- with the synchronizer hub -2- up to approximately two-thirds of the way on before the stop.

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• Installation position: the lettering on the bearing -1- (thicker wall thickness) points to the Wishbone Rubber Mount Assembly Too: T10219  .

-- Lift the 5th gear synchronizer ring with the 5th gear wheel -3- until the synchronizer ring anti-twist mechanism joins with the synchronizer hub cut-out -arrows-.

-- At the same time, install the bearing inner race -1- and synchronizer hub -2- until they stop.

-- Use the flywheel -1- as an assembly stand for input shaft 1 -2- as shown.

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-- Insert the three thrust pieces -arrows-.

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-- Push the double-toothed locking collar onto the opening -arrow A- with the lettering facing upward.

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-- Press the tops of the thrust pieces in slightly by hand when installing.

-- Mount the synchronizer ring -1- with the 7th gear needle bearing -2- and 7th gear wheel -3-.

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Tip:

• Deposits and debris on the thrust washer -1- are not critical.

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• Clean the thrust washer before installing if necessary.

-- Install the thrust washer -1- using the Wishbone Rubber Mount Assembly Tool: T10219  .

If removed, press on the sensor wheel.

Press on the sensor wheel 6.

Fig 1: Press on the sensor wheel -6-.

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• Installation position: the high collar points to the Extracting Tool - Thrust Piece: T40413/11  -5-.
• The dimension on the input shaft 1 is specified by the Extracting Tool - Thrust Piece: T40413/11 

1 -

Press Piece - Multiple Use: VW412 

2 -

Drive Sleeve: 30-20 

3 -

Press Piece - Trailing Arm: 2010 

4 -

Press Piece - Front Control Arm: 2040 

5 -

Extracting Tool: T40413/11 

-- Press on the sensor wheel -6- all the way.