Removal And Installation: Headlamps

WARNING: This page is about a different car, the 2022 Audi RS 6 Avant and 2021 Audi RS 6 Avant. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

For vehicles with Headlamp washer system (not shown), remove Headlamp washer telescope WINDSHIELD AND HEADLAMP WASHER SYSTEM OVERVIEW .

Removing

-- Remove screw -A-.

Courtesy of AUDI OF AMERICA, LLC

-- Slide frame outward in direction of arrow -B-.

-- Remove Headlamp securing screws (arrows).

Courtesy of AUDI OF AMERICA, LLC

-- Remove Headlamp and turn signal assemblies from front.

-- Remove plug -A- (Headlamp).

-- Remove plug -B- (turn signal).

-- Press clip (arrow) and slide turn signal/parking light assembly forward from Headlamp housing.

Courtesy of AUDI OF AMERICA, LLC

Installing (Audi 100 models only)

Install Headlamp in reverse order of removal noting the following:

Courtesy of AUDI OF AMERICA, LLC

-- Before installing Headlamp assembly, check measurement -A- and adjust if necessary.

Measurement -A- : measure from inside edge of lens to inner side of mounting bracket -C-

Must be 35 mm (1.4 in.)

If NOT:

-- Turn adjusting screw -B- until measurement is correct.

-- After Headlamp assembly is installed, check hood-to-Headlamp lens dimension -A-.

Courtesy of AUDI OF AMERICA, LLC

Must be 6 mm (0.24 in.)

-- Check alignment -B- of Headlamp lens.

Must be parallel to engine grille

-- Adjust Headlamps HEADLAMPS AIMING, HELLA UNIVERSAL BEAMSETTER IV .

Installing (Audi -S4- only)

Install Headlamp in reverse order of removal.

-- Adjust Headlamps HEADLAMPS AIMING, HELLA UNIVERSAL BEAMSETTER IV .