Pistons, Removing And Installing: Removing

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Engine secured on the engine and transmission holder. Refer to ENGINE, SECURING TO ENGINE AND TRANSMISSION HOLDER .

-- Remove the corresponding cylinder head. Refer to CYLINDER HEAD, REMOVING AND INSTALLING .

-- Remove the oil pan upper section. Refer to OIL PAN UPPER SECTION, REMOVING AND INSTALLING .

-- Remove the bolts -arrows- and remove the oil tray -1-.

Courtesy of AUDI

-- Mark the installation position and allocation:

Connecting rod bearing cap to cylinder and connecting rod. Refer to Figure.
Pistons to cylinder. Refer to Figure.
Connecting rod to cylinder OVERVIEW - PISTONS AND CONNECTING ROD

-- If necessary, remove the Crankshaft Locking Pin:T40069 and turn the crankshaft correspondingly.

Courtesy of AUDI

CAUTION:

Risk of damaging the engine by the timing mechanism skipping.

- Only let the engine turn in the direction of engine rotation.

-- Turn the crankshaft using the Wrench - 21mm:T40263 and Adapter:T40314 -arrow- while paying attention to or guiding the camshaft timing chain.

-- Remove the corresponding bolts -arrows- and remove the connecting rod bearing cap.

Fig 1: Connecting Rod Bearing Cap

Courtesy of AUDI

CAUTION:

There is a risk of damaging the oil spray jets through distortions.

- Never bend the oil spray jets.

-- Remove the pistons while paying attention to the oil spray jets.

-- Remove the circlip -2- from the piston pin eye.

Fig 2: Locating Components of Piston

Courtesy of AUDI

-- Remove the piston pin -3- using the Pilot Drift:VW222A .

TIP:

If difficult to move, heat the pistons to approximately 60 °C (140 °F).

-- Remove the pistons -1- from the connecting rod -4-.