Overview - Gear Set, Vehicles Without Self-Locking Center Differential

Fig 1: Exploded View Of Gear Set, FWD Vehicles (0CK, 0CJA, 0CLA, 0DN & 0DPA)

Courtesy of AUDI OF AMERICA, LLC

1. Oil Pipe
2. Bolt
   • 3 Nm +90°
   • Replace after removing
   • M6 X 30
3. Gear Actuator
   • Transmission Input Speed Sensor 1 -G632-
   • Transmission Input Speed Sensor 2 -G612-
   • Gear Position Distance Sensor 1 -G487-
   • Gear Position Distance Sensor 2 -G488-
   • Gear Position Distance Sensor 3 -G489-
   • Gear Position Distance Sensor 4 -G490-
   • Removing and Installing. Refer to GEAR ACTUATOR MODULE AND HYDRAULIC PRESSURE RESERVOIR, REMOVING AND INSTALLING .
4. Seal
   • Replace after removing
5. Oil Pan
   • Replace after removing
6. Bolt
   • 3 Nm +90°
   • Replace after removing
   • M6 X 30
7. Seal
   • Replace after removing
8. Hydraulic Pressure Reservoir
   • Draining. Refer to ATF PUMP, DEACTIVATING AND DRAINING THE HYDRAULIC PUMP RESERVOIR .
   • Removing and Installing. Refer to GEAR ACTUATOR MODULE AND HYDRAULIC PRESSURE RESERVOIR, REMOVING AND INSTALLING .
   • Disposing. Refer to HYDRAULIC PRESSURE RESERVOIR, DISPOSING .
9. Bolts
   • 3 Nm +90°
   • Replace after removing
   • M6 X 30
10. Gear Set
    • Removing and Installing. Refer to TRANSMISSION, DISASSEMBLING AND ASSEMBLING .
    • Disassembling and Assembling. Refer to GEAR SET, DISASSEMBLING AND ASSEMBLING .
11. Bolts
    • 6 Nm +30°
    • Gearshift rail gear positioner module
    • M6 X 50

Gear Actuator and Pressure Reservoir - Tightening Specification and Sequence

Fig 2: Gear Positioner And Pressure Reservoir Bolts Tightening Sequence

Courtesy of AUDI OF AMERICA, LLC

• Replace the bolts after removing them.

-- Tighten the bolts in two steps in the sequence shown: