Radiator, Removing And Installing: Removing
-- Remove the front noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
-- Remove the impact member. Refer to IMPACT MEMBER, REMOVING AND INSTALLING .
-- Equipped on some models: remove the radiator shutter. Refer to RADIATOR SHUTTER, REMOVING AND INSTALLING .
Vehicles from Product Improvement:
-- Remove the condenser. Refer to CONDENSER, REMOVING AND INSTALLING .
Continuation for All Vehicles:
-- Place the :VAS6208 underneath.
Vehicle Without High-Voltage System:
-- Pry up the clamp -2- and remove the coolant hose from the lower right of the radiator.
Vehicle with High-Voltage System:
-- Disconnect the connector -1- from the Engine Coolant Temperature Sensor on Radiator Outlet -G83-.
-- Lift the clamp -3- and remove the right lower coolant hose from the radiator.
-- Remove the left and right bolt -2- and disengage the auxiliary radiator -1- with the bolt upward -arrow- and tie it up to the right side.
Continuation for All Vehicles:
There is a risk of injury if the radiator fan turns on by itself.
- Disconnect the connectors.
-- Disconnect the connectors -1 and 2- for the radiator fan.
-- Remove the bolts -arrows- and air duct -1-.
-- Versions without radiator shutter: use the Elbow Assembly Tool :T10118 to release the retainers -arrow- and remove the air guides -1 and 3-.
-- Versions without radiator shutter: disconnect the connector -2- for the High Pressure Sensor -G65-.
Risk of destroying the refrigerant lines by tearing the inner film.
- Never bend refrigerant lines with a radius less than 100 mm.
-- Release the left and right retainers -arrows-, carefully disengage the condenser -1- from the radiator and tie it up to the side.
- If the catches are destroyed, replace the radiator.
-- Remove the upper air duct -2- to do so release the catch -arrows-.
-- Remove the charge air cooler. Refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Lift the clamps -1 and 2-, remove and free up the coolant connection from the radiator.
-- Remove the left and right bolts -2- and push the radiator bracket -1- with the radiator toward the front in direction of -arrow-.
-- Release the left and right catches in direction of -arrows- and remove the retaining pin -1- for the radiator upward.
-- Remove the radiator.
-- Press the fan shroud left and right locking tabs at the same time in direction of -arrow- and remove the fan shroud upward from the radiator.