Charge Air Cooler, Removing And Installing: Removing
-- Observe the guidelines for clean working conditions. Refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .
-- Remove the right and left air intake grille as well as the bumper cover end plate. Refer to OVERVIEW - BUMPER COVER .
Versions without Radiator Shutter:
-- Remove the lock carrier cover. Refer to OVERVIEW - BUMPER COVER .
-- Remove the bolts -arrows- and air duct -1-.
-- Release the left and right catches in direction of -arrows- and remove the retaining pin -1- for the radiator upward.
-- Cut through the air duct -1- in the area of the pass-through for the refrigerant lines using diagonal pliers -arrows-.
-- Release the catches -arrow- and free up the air ducts -1 and 3- on the bottom of the charge air cooler.
Equipment version with radiator shutter and vehicles with high-voltage system:
-- Carefully free up the air ducts -1 and 2- on the bottom of the charge air cooler and push slightly to the side.
Continuation for All Vehicles:
-- Loosen the left and right hose clamp -1- and remove the air duct pipe from the charge air cooler.
-- Release the retainers in direction of -arrows- on the left and right sides and carefully disengage the charge air cooler from the radiator.
- If the catches are destroyed, replace the radiator.
-- Remove the charge air cooler downward.