Air Duct Pipe, Removing And Installing
Upper Air Duct Pipe, Removing
-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .
-- Remove the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .
-- Disconnect the connectors -5- and free up the wires:
-- Loosen the hose clamps -arrow- and remove the air duct hoses.
-- Remove the bolts -1 and 3- and remove the air duct pipe -2- with the Throttle Valve Control Module -J338- -4-.
-- Free up the wiring harness.
-- Remove the bolts -arrows-.
-- Remove the crankcase ventilation hose -1- by pressing the release buttons on both sides.
-- Disconnect the connector -3- for the Intake Air Temperature Sensor - G42- /Manifold Absolute Pressure Sensor - G71- and free up the wires.
-- Disconnect the vacuum hose -4- and hose -2- for crankcase ventilation by pressing the retainers on both sides.
-- Remove the bolts -arrows- and remove the upper air duct pipe -1-.
Lower Air Duct Pipe, Removing
- Upper air duct pipe removed.
-- Loosen the hose clamps -1 and 3- and remove the air guide hoses.
-- Remove the bolts -arrows- and the lower air duct pipe -2-.
Installing
Install in reverse order of removal and note the following:
- Replace the seals and O-rings after removal.
- Replace the bolts that were tightened with an additional turn after removing them.
- Secure all hose connections with hose clamps that match the ones used in series production. Refer to the Parts Information.
-- Install the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING .
-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .
Tightening Specifications
- Refer to OVERVIEW - CHARGE AIR SYSTEM .
- Refer to OVERVIEW - CHARGE AIR HOSE CONNECTIONS .