Engine And Transmission, Separating
Special tools and workshop equipment required
- Torque Wrench 1332 Insert - Ring Wrench - 16mm: VAG1332/14
- Scissor Lift Table - Audi Set: VAS6131/10
- Scissor Lift Table - A8 Set - Adapter: VAS6131/11-1 from Scissor Lift Table - A8 Set: VAS6131/11
- Articulated Joint Support: VAS6131/13-7 from the Scissor Lift Table - Q7 Set: VAS6131/13
- Hose Clip Pliers: VAS6362
- Wrench - 21mm: T40263
- Adapter: T40314
Procedure
- Engine/transmission assembly removed and placed on the : VAS6131B .
-- Remove the ribbed belt tensioner for the A/C compressor. Refer to RIBBED BELT TENSIONER, REMOVING AND INSTALLING .
-- Remove the starter generator. Refer to GENERATOR, REMOVING AND INSTALLING . The subframe remains in the installed position.
-- Remove the drive axles on the transmission. Refer to DRIVE AXLE, REMOVING AND INSTALLING .
Procedures If Engine Removal Is Not Completed:
-- Remove the ATF cooler. Refer to the appropriate Service Information .
-- Remove the lower cover -1- from the transmission in direction of -arrow-.
Risk of damaging the engine by the timing mechanism skipping.
- Only let the engine turn in the direction of engine rotation.
-- To loosen the bolts for the torque converter, counterhold the crankshaft using the : T40263 and : T40314 on the vibration damper.
-- Remove the six bolts -arrow- for the torque converter on the drive plate -1-. Turn the crankshaft an additional 60° in the direction of engine rotation.
Continuation of Separating the Engine and Transmission:
-- Remove the bolt -arrow- and free up the bracket -1- with the wiring harness.
-- Loosen the hose clamp -arrow- and remove the coolant hose.
-- Remove the bolt -2-, loosen the hose clamp -1-, and remove the right coolant pipe -3-.
-- Set up the : VAS6131B as follows:
- The remaining mounting elements remain unchanged.
| Table Coordinates | Components from the : VAS6131/10 , : VAS6131/11-1 and : VAS6131/13-7 | |||
|---|---|---|---|---|
| C3 | VAS6131/13-7 | |||
| C10 | /10-1 | /10-3 | /10-5 | /10-12 |
| F10 | /10-1 | /10-3 | /10-5 | /11-1 |
-- Secure the : VAS6131/13-7 as shown on the left front of the engine in the ribbed belt tensioner threaded hole.
-- Tighten the engine supports on the Scissor Lift Table to 20 Nm.
-- Place the mounting element from the : VAS6131/10 on the left side of the transmission.
-- Place the mounting elements from the : VAS6131/10 and : VAS6131/11-1 on the right of the transmission.
-- Turn the left and right spindles upward until all the mounting pins come into contact with the mounting points.
-- Fasten the mounting element base plates to 20 Nm on the : VAS6131B .
-- Remove the catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING .
-- Remove the bolts -2 through 11- that attach the engine to the transmission.
-- Loosen the bolt -1- for the starter using the : VAG1332/14 .
-- Loosen the clamping screws on the side of the : VAS6131B and pull the rear table top with the transmission slightly to the rear in direction of -arrow-. While doing so, remove the starter bolt completely.
-- Pull the transmission all the way to the rear. If necessary, lower it slightly using the front spindles.