Drive Axle, Disassembling And Assembling, Inner CV Joint: Notes

Special tools and workshop equipment required 

• Press Plate:VW401 
  Fig 1: Press Plate

  Courtesy of AUDI
• Press Plate:VW402 
  Fig 2: Press Plate VW402

  Courtesy of AUDI
• Press Piece - Rod:VW409 
  Fig 3: Identifying Press Piece - Rod VW409

  Courtesy of AUDI
• Press Piece - Multiple Use:VW412 
  Fig 4: Identifying Press Piece - Multiple Use VW412

  Courtesy of AUDI
• CV Joint Press Sleeve:VW522 
  Fig 5: CV Joint Press Sleeve VW522

  Courtesy of AUDI
• Press Block :40-204A 
  Fig 6: Identifying Press Block 40 - 204 A

  Courtesy of AUDI
• Locking ring pliers, commercially available
• Sealant:D 454 300 A2 

Inner CV Joint, Removing

Fig 7: Driving Cover Down With Copper Or Brass Drift

Courtesy of AUDI

-- Clamp the drive axle horizontally in a vise with protective covers.

-- Drive down the cover with a copper or brass mandrel in direction of -arrow-.

-- Drive down the cap with a copper or brass mandrel in direction of -arrow-.

Fig 8: Secure Drive Axle With Protective Covers In A Vise Clamp

Courtesy of AUDI

-- Only open and remove the "small" CV boot clamp.

-- Remove the circlip using the locking ring pliers.

Fig 9: Opening Clamps And Pulling Off CV Joint Boot From Inner Joint

Courtesy of AUDI

-- Arrange the special tools as shown.

Fig 10: Pressing CV Joint Off Of Drive Axle

Courtesy of AUDI

-- Press the inner CV joint off of the drive axle.

-- Remove the CV boot from the drive axle.