Radiator, Removing And Installing: Removing
-- Remove the front noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
-- Remove the right wheel spoiler. Refer to OVERVIEW - FRONT WHEEL HOUSING LINER .
-- Remove the impact member. Refer to OVERVIEW - IMPACT MEMBER .
-- Loosen the hose clamp -arrow- and remove the air duct hose from the air duct pipe.
-- Place the container of the :VAS5014 or :VAS6208 underneath.
-- Disconnect the connector -1- for the Engine Coolant Temperature Sensor on Radiator Outlet -G83-.
-- Lift the clamp -3- and remove the lower right coolant hose from the radiator and drain the coolant.
There is a risk of hand injury if the radiator fan turns on by itself.
- Do not reach into the radiator fan when disconnecting the connector.
-- Disconnect the connectors -1 and 2- for the radiator fan.
-- Remove the bolts -arrows- and air duct -1-.
-- Release the catches -arrow- using the :T10118 , remove the air duct -1- but leave the air duct -2- in the installation position,
-- Remove the charge air cooler. Refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Disconnect the connector -2- for the High Pressure Sensor -G65-.
Risk of destroying the radiator.
- If the catches are damaged, the radiator must be replaced.
Risk of damaging the refrigerant lines and hoses.
- Do not bend, twist or stretch the refrigerant lines and hoses.
-- Release the left and right catches in direction of -arrows- disengage the condenser -1- from the radiator and tie up to the side with the left air duct,
-- Release the catches -arrows- and remove the air ducts -1 and 2-.
-- Remove the charge air cooler. Refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Lift the clamps -1 and 2-, remove and free up the coolant connection from the radiator.
-- Remove the left and right bolts -2- and push the radiator bracket -1- with the bolt toward the front in direction of -arrow-.
-- Release the left and right catches in direction of -arrows- and remove the retaining pin -1- for the radiator upward.
-- Remove the radiator.
-- Press the fan shroud left and right locking tabs at the same time in direction of -arrow- and remove the fan shroud upward from the radiator.