Brake Caliper, Replacing: Removing
-- Release the parking brake.
-- Switch off the ignition.
-- Insert the Brake Pedal Actuator:V.A.G 1869/2 between the brake pedal and driver seat. Preload the brake pedal at least 60 mm.
By doing this, the valves in the brake master cylinder are closed and the brake fluid reservoir does not run empty.
-- Remove the rear wheel. Refer to WHEELS AND TIRES .
-- Remove the protective cap -3- from the bleed screw -1- on a front brake caliper.
-- Connect the bleeder bottle hose -2-.
Leaking brake fluid increases the risk of injury.
Risk of skin irritation and injury.
- Wear safety gloves.
-- Open the bleed screw to reduce the pressure in the brake system.
-- Close the bleed screw and remove the bleeder bottle.
-- Repeat the procedure on a rear brake caliper.
- Do not remove the Brake Pedal Actuator:V.A.G 1869/2 .
-- Disconnect the connector -arrow- from the electro-mechanical parking brake motor.
There is a risk of contamination and paint damage from leaking brake fluid.
- Rinse off any leaking brake fluid immediately using plenty of water.
-- To protect against escaping brake fluid, place a cloth under the separating point.
Risk of accident due to the brakes malfunctioning.
- Brake fluid must never come into contact with fluids containing mineral oils (oil, gasoline, cleaning solutions).
- Wear safety gloves that are free of oil and grease.
-- Remove the banjo bolt -arrow-.
-- Immediately close the open connection points with a clean plug from the Repair Kit:1H0 698 311 A or Assembly Part Kit:5Q0 698 311 .
-- Remove the brake pads. Refer to BRAKE PADS, REMOVING AND INSTALLING .
-- Remove the electro-mechanical parking brake motor. Refer to LEFT AND RIGHT PARKING BRAKE MOTOR -V282- / -V283-, REMOVING AND INSTALLING .