Gear Oil, Draining And Filling, Transmission With Combined Oil System
Special tools and workshop equipment required
- Pressurized Gearbox Oil Filler Kit:VAS6617
- Used Oil Collection and Extraction Unit:SMN372500
- Protective Eyewear
Draining
- Gear oil temperature: approximately 20 °C (68 °F) (room temperature).
- The engine must be switched off when working.
- Move the vehicle onto a four-column workshop hoist or over a work pit so it is completely level.
- The transmission must be still for at least 15 minutes to make sure the oil settles internally.
- Transmission in "P".
- The parking brake button is pressed to activate the electro-mechanical parking brake.
Tip
- Pay attention to the general repair information. Refer to GENERAL REPAIR INFORMATION .
- Pay attention to clean working conditions for the transmission. Refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .
- Follow the disposal requirements.
- Replace the ATF drain plug and seal.
- Replace the plug for the ATF check and fill hole.
-- Place the Used Oil Collection and Extraction Unit:SMN372500 under the transmission.
Danger of eye injury.
- Wear protective eyewear.
Tip
- Place a cloth over the tunnel crossmember to prevent axle oil from getting into the cast pockets on the top.
-- Remove the drain plug -arrow B- from the front final drive and drain the transmission fluid.
-- Tighten the new drain plug on the front final drive -arrow B-.
-- Remove the drain plug -arrow B- from the center differential housing and drain the transmission fluid.
-- Tighten the new drain plug on the center differential housing -arrow B-.
Filling and Adjusting
- Gear oil temperature: approximately 20 °C (68 °F) (room temperature).
-- Place the :SMN372500 under the transmission.
-- Remove the fill/check plug -arrow A- from the front final drive.
-- Install the :VAS6617/6 with :VAS6617/2 in the front final drive inspection hole hand tight and fill the front final drive with approximately 1.0 liters (1.05 quarts) of gear oil.
- Transmission fluid. Refer to the appropriate Parts Information.
-- Wait five minutes.
-- Remove the :VAS6617/6 from the transmission and let any extra gear oil drain out.
-- Install the old fill/check plug.
-- Remove the drain plug -arrow A- from the center differential housing.
-- Install the :VAS6617/6 with :VAS6617/2 in the transfer case inspection hole -arrow A- hand tight and fill the transfer case with approximately 1.0 liters (1.05 quarts) of gear oil.
- Transmission fluid. Refer to the appropriate Parts Information.
-- Wait five minutes.
The inside of the transfer case is divided into several oil chambers. The chambers must be filled equally.
A waiting time of at least 5 minutes is required so that the internal oil level between the center differential and oil fill space can equalize.
-- Remove the :VAS6617/6 from the transmission and let any extra gear oil drain out.
-- Install the old plug.
-- Perform a road test for 10 to 15 minutes.
The fluid distributes evenly during the road test.
-- Check the gear oil level and fill. Refer to ATF LEVEL, CHECKING, TRANSMISSION WITH COMBINED OIL SYSTEM .
Tightening Specifications