Transmission, Removing, Vehicles With 3.0L TFSI Engine (TM8)
Special tools and workshop equipment required
- Engine and Gearbox Jack:VAS6931
- Engine Support :T10533
- Crankshaft Socket:T40058
- Gearbox Support:T40173
- M10x40 collar bolt
- M10 nut
:T40173 , Preparing:
-- The bracket -arrow- must be turned so that the longer side faces upward, as shown.
Removing
-- Position the front wheels so they are in the straight-ahead position.
Risk of destroying electronic components when disconnecting the battery.
- Follow the steps when disconnecting the battery.
-- Disconnect the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .
-- Remove the air filter housing. Refer to AIR FILTER ELEMENT, REPLACING AND CLEANING HOUSING .
-- Remove the noise insulations. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
-- Drain the coolant. Refer to the appropriate Cooling System article .
-- Remove the driveshaft. Refer to the appropriate Service Information .
-- Remove the subframe crossbrace. Refer to SUBFRAME CROSSBRACE, REMOVING AND INSTALLING .
-- Remove the right coolant pipe from the transmission. Refer to the appropriate Cooling System article .
-- Remove the Coolant Recirculation Pump -V50- with the bracket. Refer to the appropriate Cooling System article .
-- Remove the Transmission Fluid Cooling Valve -N509-. Refer to the appropriate Cooling System article .
-- Remove the front muffler. Refer to the appropriate Exhaust System article .
-- Remove the steering intermediate shaft from the steering gear and then push the splines together. Refer to STEERING INTERMEDIATE SHAFT, REMOVING AND INSTALLING .
-- Remove the left subframe shield. Refer to SUBFRAME CROSSBRACE, REMOVING AND INSTALLING .
-- Disconnect the connector -arrow-.
There is a risk of destroying the transmission control module (Mechatronic) with static discharge.
- Do not touch connector terminals in the transmission connector with hands.
-- To discharge static electricity, touch the transmission housing (without wearing gloves).
-- Turn the twist lock counter-clockwise in direction of -arrow- and disconnect the connector -1- from the transmission.
-- Free up the wiring harness on the transmission.
-- Remove the bolts -2 and 3- and remove the mounting for the left catalytic converter.
-- Loosen the nuts -1- several turns but do not remove.
-- Repeat the procedure on the opposite side of the vehicle.
-- Remove the bolts -arrows- and remove the heat shield from the right drive axle.
-- Remove the bolts -arrows- and the left drive axle heat shield.
-- Remove the right and left drive axles from the transmission. Refer to DRIVE AXLE, REMOVING AND INSTALLING .
-- Release the retainers in direction of -arrows A- and slide the sleeve -1- on the emergency release cable in the direction of -arrow B-.
-- Disengage the rear emergency release cable from the front emergency release cable in direction of -arrow C-.
-- Remove the bolts -arrows- and push the ATF cooler with the hoses -1, 2 and 4- connected to the side.
Ignore -3-.
-- Remove the lower cover -1- from the transmission in direction of -arrow-.
-- Counterhold the crankshaft with the :T40058 and an offset open-end wrench and loosen the torque converter bolts.
When mounting, turn the crankshaft only in the direction of engine rotation -arrow-.
-- Remove the six bolts -arrow- for the torque converter from the drive plate -1-. To do so turn the crankshaft respectively a 60° additional turn in the direction of engine rotation.
-- Remove the engine/transmission connecting bolts -1, 2 and 3- and -6 to 11-.
Danger of leaks in the ATF pan.
- The :T40173 must not be set on the ATF pan.
-- Place the :T40173 on the :VAS6931 with the mounting blocks -1 and 2- under the transmission as shown.
- Mount the front bracket on the left transmission side behind the opening for the torque converter on the transmission housing.
- Place on the right transmission side on the front mounting block on the front final drive.
-- Secure the transmission with the tensioning strap -1- from the engine and transmission.
-- Remove the bolts -arrows- for the tunnel crossmember.
-- Lower the tunnel crossmember to the dimension -a- using the :VAS6931 .
- Dimension -a- = maximum 55 mm.
-- Secure the engine against tipping, to do so tighten the :T10533/1 with the bolts -1 and 3- and the nut -2-, as shown.
-- Remove the engine/transmission connecting bolts -4 and 5-.
-- Remove the last bolt connecting the starter -1- to the transmission at the same time separate the transmission in steps from the engine.
-- Carefully lower the transmission with the :VAS6931 at the same time pay attention to the clearance to the catalytic converter. If required, change the angle of the engine with the : T10533/1 .