Components With Adhesive Tape, Installation Preparation
Temperature presets for components with adhesive tape
Conditions
- The temperature of the work station, the vehicle and the components must have adjusted to the processing temperature.
- The processing temperature is in between 20 °C (68 °F)and 35 °C (95 °F).
Removing components with adhesive tape.
There is a risk of damage due to high temperatures.
- Protect adjacent components from heat.
-- Heat up the component to approximately 40 °C (104 °F) before removal, using the Hot Air Blower:V.A.G 1416 .
Removing adhesive residue
Conditions
- Mind the flash-off time of 3 minutes for the adhesive remover.
-- Remove adhesive residue on the painted side using the Adhesive Strip Remover:VAS 6349 , cleaning cloth and adhesive remover Adhesive Remover:D 002 000 A2 .
Cleaning body-side adhesive surfaces for parts with adhesive tape.
Conditions
- The adhesive surfaces must be free from dust, grease or other contamination.
- Adhere to the cleaning solution flash-off time of 10 minutes before installation.
- The adhesive surfaces must be dry.
-- Clean the adhesive surface with cleaning solution and a new lint-free cleaning cloth.
Installation requirements for components with adhesive tape
Conditions
- Remove the protective film on adhesive tape only immediately before installation.
- Do not perform welding, sanding or polishing procedures in immediate proximity.
- The paint structure must be complete for pained adhesive surfaces and at least be "ready for installation". Refer to the appropriate Paint General Information.
If a manual pressing on force is given for the component:
-- Test the manual pressing on force using a Digital Scale:VAS 231 007 .
Tip
Example for conversion: 70 N force equal approximately 7 kg (15.43 lbs).
Continuation
-- Press on the component/adhesive tape to the entire adhesive surface firmly.
-- Carefully check the component for a secure fit after installation.
-- Comply to the minimum curing time of 60 min at processing temperature.
- Pay attention to possible differences of the minimum curing times in the action module of the respective part.
- During the minimum curing time, the vehicle must be resting at processing temperature on a level surface.
- Mechanical procedures on the vehicle which may impact the bonded component (dynamic pulsing or static loads) must be avoided during the minimum curing time..
Conditions
- Mind the minimum curing time to make sure that the vehicle is safe to drive.