Repair Kit For FLEXRAY Wires With Coating

WARNING: This page is about a different car, the 2024 Audi SQ7, 2024 Audi Q7, 2023 Audi SQ7, and 2023 Audi Q7. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Observe general notes for repairs on the vehicle electrical system. Refer to VEHICLE ELECTRICAL SYSTEM, GENERAL REPAIR INFORMATION .

The repair of FlexRay wires with coating can only take place using FlexRay wires with coating from the appropriate Electronic Parts Information.

A two-layer wire -1 and 2- with a 0.35 mm ² profile is used as a FlexRay wire.

Fig 1: Identifying Repair In Twisted Wire Pairs

Courtesy of AUDI

During repair work, both wires must have the same length.
When twisting the wires -1 and 2- together, the -A- = 30 mm (1.18) routing length must be maintained.
While doing so, no section of wire may be greater than -B- = 50 mm (1.96 in.) without twisting the wires, for example in the area of crimp connectors -arrow-.
Maximum exposed wire length: -C- = 100 mm (3.93 in.).

Fig 2: Identifying Exposed Wire
Courtesy of AUDI
Protect the area being repairs from the environment. Use a crimp connector with heat-shrinkable tube over the untwisted location being repairs and waterproof insulation over the exposed wire.
Mark the location of the repair with something suitable, for example, with yellow tape.
Repairing both wires is identical to repair just one wire.
Position both repaired location -arrows- -A- = 30 mm (1.18) opposite each other.
Crimp the cables with connectors.

1 - Repair location in the area without insulation

2 - Repair location with connectors

C - Maximum exposed length = 100 mm (3.93 in.)