Repair Kit For FLEXRAY Wires Without Coating

NOTE:

Observe general notes for repairs on the vehicle electrical system. Refer to VEHICLE ELECTRICAL SYSTEM, GENERAL REPAIR INFORMATION .

The repair of FlexRay wires without coating can only take place using FlexRay wires without coating from the Parts Information.

Unshielded, twisted two-wire lines -1 and 2- with a cross section of 0.35 mm ² can be used as FlexRay wires.

Fig 1: Identifying Repair In Twisted Wire Pairs

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During repair work, both FlexRay wires must have the same length.
When twisting the wires -1 and 2- together, the -A- = 20 mm routing length must be maintained.
While doing so, no section of wire may be greater than -B- = 40 mm without twisting the wires, for example in the area of crimp connectors -arrow-.
Mark the location of the repair with something suitable, for example, with yellow tape.
Repairing both FlexRay wires is identical to repairing just one wire.
Position both repaired locations -A- = 20 mm opposite each other.

Courtesy of AUDI OF AMERICA, LLC
Crimp the cables with connectors.

1 - Repair location in wiring harness

2 - Repair location with connectors