Brake Booster, Removing And Installing: Installing
Install in reverse order of removal and note the following:
TIP:
Clean all sealing surfaces before installing the brake booster.
The brake booster contact surface on the bulkhead must not be damaged or deformed.
The ball head on the brake booster must be properly positioned and tightened. Adjust the ball head. Refer to Figure.
Check the boot on the brake booster for damage.
The boot on the brake booster must not be damaged.
-- Thoroughly clean the rest of the dripping brake fluid off of the plenum chamber.
-- Check that the boot -2- has not slipped out of the surrounding groove -arrow- on the brake booster -1- as shown.
- The boot -2- must rest securely in the groove all the way around -arrow-.
-- Insert the brake booster carefully.
-- Insert the brake master cylinder and make sure that the actuator pin for the brake lamp is inserted in the brake master cylinder. Refer to Installing - Make sure that the actuator pin -2- for the brake lamp is inserted in the brake master cylinder -1-. .
-- Install the bolts -arrows- and tighten to the required tightening specification -item ) OVERVIEW - BRAKE BOOSTER/BRAKE MASTER CYLINDER - List Item: Bolt.
-- Push the vacuum hose into the brake booster.
-- Install the Vacuum Sensor -G608- -2-. Refer to BRAKE BOOSTER PRESSURE SENSOR, REMOVING AND INSTALLING .
-- Push the vacuum hose securely onto the Brake Booster Pressure Sensor --.
- Make sure the vacuum hose is connected at all of the separating points.
-- Connect the connector -1- to the Vacuum Sensor -G608- and to the Brake Lamp Switch -F- -4-.
Risk of destroying the brake lines by bending.
- Never change the shape of the brake lines.
-- Insert the brake lines into the brake master cylinder by hand.
-- Tighten the union bolts -3- for the brake lines to the required tightening specification -item ) OVERVIEW - BRAKE BOOSTER/BRAKE MASTER CYLINDER - List Item: Brake Line and -item ) OVERVIEW - BRAKE BOOSTER/BRAKE MASTER CYLINDER - List Item: Brake Line.
-- Install the brake fluid reservoir. Refer to BRAKE FLUID RESERVOIR, REMOVING AND INSTALLING .
-- Fill the brake fluid reservoir up to the "MIN" mark.
-- Connect the brake pedal to the brake booster. Refer to BRAKE PEDAL, DISCONNECTING FROM BRAKE BOOSTER .
Remove all cloths from the vehicle that were previously placed down.
-- Bleed the brake system. Refer to HYDRAULIC SYSTEM, BLEEDING .
-- Install the tower brace. Refer to TOWER BRACE, REMOVING AND INSTALLING .
Faulty brakes increase the risk of an accident.
- Make sure the brakes are working correctly before driving the vehicle for the first time.
- Make sure the brake lamp functions correctly.