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Overview - Front Brakes, Steel Brakes

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Fig 1: Exploded View Of Front Brakes (1LJ, 1LL, 1ZA AND 1ZC)
GWWA46-10492Courtesy of AUDI OF AMERICA, LLC
  1. Brake Shield
  2. Wheel Bearing Housing
  3. Bracket
    • For brake hose
  4. Bolt
    • 20 Nm
      • Clean bolts before reusing.
      • Replace damaged bolts.
      • Always replace self-locking bolts.
  5. Bracket
    • For brake hose
  6. Rivet
  7. Bracket
    • For the brake line/hose
    • On the body
  8. Spring
    • Replace if damaged
  9. Brake Line
    • Brake line to brake hose tightening specification: 14 Nm
      CAUTION:

      Do not bend the brake line; a damaged brake line must be replaced.

  10. Brake Hose
    • Tightening specification: brake hose to brake caliper. Refer to Fig 3.
    • Replace if damaged
    • Allocation. Refer to the Parts Information.
    • Make sure the brake hose is routed correctly. Make sure the brake hose is not blocked, bent, twisted or rubbing against the vehicle.
    • Make sure that tabs are properly seated in the grooves on the bracket.
      CAUTION:

      Do not damage the brake hose; a damaged brake hose must be replaced.

  11. Bolt
    • 196 Nm
      • Always replace self-locking bolts.
      • Replace damaged bolts.
      • Clean bolts before reusing.
  12. Brake Pads
  13. Brake Pad Retaining Plate
    • Always replace when pads are replaced.
    • Check for proper seating
  14. Brake Pad Spring
    • Check for proper seating
    • Always replace a damaged spring

      Depending on the Model a Second Brake Pad Spring Is Installed.

      After Removal the Second Brake Pad Spring Must Also Be Installed.

      Make Sure the Brake Pad Springs Are in the Correct Installation Position.

  15. Brake Pad Wear Indicator Wire
  16. Protective Cap
  17. Bleed Screw
  18. Brake Caliper
  19. Brake Pad Retaining Plate
    • Always replace when pads are replaced.
    • Check for proper seating
  20. Bolt
    • 10 Nm
      • Always replace self-locking bolts.
      • Replace damaged bolts.
      • Clean bolts before reusing.
  21. Brake Rotor
    • Allocation. Refer to the Parts Information.
    • Do not use excessive force to separate the brake rotor from the wheel hub. Use rust remover, if necessary, otherwise the brake rotor could be damaged.
    • Refer to BRAKE ROTOR, REMOVING AND INSTALLING, STEEL BRAKES 
      WARNING:

      If a brake rotor is damaged or worn, check the other brake rotors for damage and wear.

  22. Bolt
    • 10 Nm
      • Always replace self-locking bolts.
      • Replace damaged bolts.
      • Clean bolts before reusing.

Do Not Loosen the Caliper/Brake Carrier Bolted Connections

Fig 2: DO NOT Loosen The Caliper/Brake Carrier Threaded Connections
GWWA46-10393Courtesy of AUDI OF AMERICA, LLC
CAUTION:

There is a risk of malfunctions.

  • Do not loosen the bolts -arrows- on the brake caliper.

Brake Hose on Brake Caliper - Tightening Specification

Fig 3: Brake Hose On Brake Caliper
GWWA46-10232Courtesy of AUDI OF AMERICA, LLC

Brake Pads Installation Position

Fig 4: Brake Pad Installation Position, Six-Piston Brake
GWWA46-10507Courtesy of AUDI OF AMERICA, LLC

Version 1:

-- Pay attention to the labeling -arrow- on the brake pads.

Version 2:

Fig 5: Brake Pads Installation Position Version 2
GWWA46-10513Courtesy of AUDI OF AMERICA, LLC

-- Pay attention to the labeling -2- on the brake pads.