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Home >> Audi >> 2020 >> S4 Premium Plus >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Gears, Shafts (Servicing - 7-Speed Dual Clutch Transmission 0CJ, 0CL, 0CK, 0DN, 0DP) >> 35 Gears, Shafts >> Gears And Shafts, Disassembling And Assembling >> Gear Set, Disassembling And Assembling >> Input Shaft 1, Disassembling And Assembling >> Assembling:

Input Shaft 1, Disassembling And Assembling: Assembling:

-- Install the 5th gear wheel -1- with the synchronizer ring -2- and position the synchronizer hub -3- with the lettering facing upward.

GWWA35-10508Courtesy of AUDI OF AMERICA, LLC

-- Install the bearing inner race while positioning the fluid holes -arrows- at an approximately 90° offset.

GWWA35-10569Courtesy of AUDI OF AMERICA, LLC

-- Using the Wishbone Rubber Mount Assembly Tool :T10219  , press the bearing inner race -1- with the synchronizer hub -2- up to approximately two-thirds of the way on before the stop.

GWWA35-10564Courtesy of AUDI OF AMERICA, LLC

-- Lift the 5th gear synchronizer ring with the 5th gear wheel -3- until the synchronizer ring anti-twist mechanism joins with the synchronizer hub cut-out in direction of -arrows-.

-- At the same time, install the bearing inner race -1- and synchronizer hub -2- until they stop.

-- Use the flywheel -1- as an assembly stand for input shaft 1 -2- as shown.

GWWA35-10528Courtesy of AUDI OF AMERICA, LLC

-- Insert the three thrust pieces -arrows-.

GWWA35-10527Courtesy of AUDI OF AMERICA, LLC

-- Push the double-toothed locking collar onto the opening -arrow A- with the lettering facing upward.

GWWA35-10523Courtesy of AUDI OF AMERICA, LLC

-- Press the tops of the thrust pieces in slightly by hand when installing.

-- Mount the synchronizer ring -1- with the 7th gear needle bearing -2- and 7th gear wheel -3-.

GWWA35-10570Courtesy of AUDI OF AMERICA, LLC
NOTE:

Deposits and debris on the thrust washer -1- are not critical.

GWWA35-10525Courtesy of AUDI OF AMERICA, LLC

Clean the thrust washer before installing if necessary.

-- Install the thrust washer -1- using the :T10219  .

-- Carefully guide the input shaft 1 into the gear set -arrow-. While doing so, make sure the needle bearings -A and B- are installed correctly.

GWWA35-10524Courtesy of AUDI OF AMERICA, LLC

-- Install the shift forks and tighten the bolt -arrow- to 6 Nm +30°.

GWWA35-10571Courtesy of AUDI OF AMERICA, LLC

AWD Vehicles: 

-- Warm the "F" bearing inner race using the :VAS1978/14A  and slide it on downward -arrow A- with the collar until it stops.

GWWA35-10522Courtesy of AUDI OF AMERICA, LLC

-- Install the circlip -arrow-.

GWWA35-10505Courtesy of AUDI OF AMERICA, LLC

All Vehicles: 

-- Install the gear set. Refer to GEAR SET, REMOVING AND INSTALLING .