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Home >> Audi >> 2020 >> Q5 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 44 (Fuel Supply) >> 20 Fuel Supply >> Fuel Delivery Unit/Fuel Level Sensor >> Overview - Fuel Delivery Unit/Fuel Level Sensor >> Overview - Fuel Delivery Unit/Fuel Level Sensor, TFSI Vehicles

Overview - Fuel Delivery Unit/Fuel Level Sensor, TFSI Vehicles

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Fig 1: Exploded View Of Fuel Delivery Unit/Fuel Level Sensor (TFSI Vehicles)
GWWA20-11785Courtesy of AUDI OF AMERICA, LLC
  1. Connector
    • For Fuel Pump Control Module -J538-
    • Make sure it is attached securely
  2. Fuel Pump Control Module -J538-
  3. Fuel Line
  4. Fuel Line to Parking Heater Metering Pump
    • Country/Rest of World equipment versions
    • Clipped to the fuel tank
    • Do not kink
    • Connector Couplings, Disconnecting and Connecting. Refer to CONNECTOR COUPLINGS, DISCONNECTING .
  5. Wiring Harness
    • North American market version: to the Fuel Tank Pressure Sensor -G400-
    • Secured with a cable tie on the fuel line
    • Make sure it is attached securely
  6. Wiring Harness
    • For Transfer Fuel Pump -G6-, Fuel Level Sensor -G- and Fuel Level Sensor 2 -G169-
    • Make sure it is attached securely
  7. Locking Ring
    • 110 Nm
    • Loosen and tighten using the Wrench - Fuel Sending Unit:T10202 
  8. Seal
    • Always replace after removing.
    • Install dry
  9. Connector
    • For the Fuel Level Sensor 2 -G169- in the secondary chamber
    • Make sure it is attached securely
  10. Suction Jet Line
  11. Fuel Delivery Unit -GX1-
    • With the Transfer Fuel Pump -G6-
    • With integrated fuel filter; the fuel filter cannot be replaced separately
    • Check the fuel pump electronically using the Vehicle Diagnostic Tester.
    • Removing and installing. Refer to FUEL DELIVERY UNIT/FUEL LEVEL SENSOR, REMOVING AND INSTALLING, TFSI VEHICLES .
    • Connector Couplings, Disconnecting and Connecting. Refer to CONNECTOR COUPLINGS .
    • It must be ensured that at least 5 liters (1.3 gallons) of fuel are in the fuel tank after installation.
  12. Fuel Level Sensor