Input Shaft 1, Disassembling And Assembling: Disassembling:
For vehicles with AWD, the bearing inner race "F" must be removed before the gear set is removed.
AWD Vehicles:
-- Remove the transmission housing. Refer to GEAR SET, REMOVING AND INSTALLING .
-- Remove the circlip -arrow-.
-- Remove the "F" bearing inner race -arrow- using the :VAS251001 and :T10431/1 .
All Vehicles:
-- Remove the gear set and place it on a clean work station. Refer to GEAR SET, REMOVING AND INSTALLING .
-- Remove the bolt -arrow- and remove the shift forks 4/6 and 5/7 together.
Input shaft damage
- When removing the input shaft 1, the 7th gear wheel may already be loosened and can fall.
-- Remove the input shaft from the gear set.
Damage to input shaft 1 components
- Individual components may fall out when removing.
-- Remove the synchronization with the gear wheel and 5th/7th gear bearing.
Make sure that the sensor wheel -1- is not damaged.
The following components can now be removed:
Label the installation position of the individual components if necessary.
- Thrust WasherNOTE:
Deposits and debris on the thrust washer are not critical.
Clean the thrust washer before installing if necessary.
- 7th Gear Wheel
- 7th Gear Bearing Inner Race
- 7th Gear Needle Bearing
- 7th Gear Synchronizer Ring
- Synchronizer Hub
- Thrust Pieces
- Locking Collar
- 5th Gear Synchronizer Ring
- 5th Gear Wheel
- Thrust Washer
- 5th Gear Bearing Inner Race
- Remains on the input shaft
- 5th Gear Needle Bearing