Overview - Front Brakes, Steel Brakes 1LC/1LD/1LE/1LF/1LG/1LH: Notes

Fig 1: Exploded View Of Front Brakes, Steel Brakes (1LC/1LD/1LE/1LF/1LG/1LH)

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Brake Shield
   • BRAKE SHIELD, REMOVING AND INSTALLING 
2. Wheel Bearing Housing
3. Bracket
   • For brake hose and wire
4. Bolt
   • 20 Nm
   • Clean before re-using
   • Replace if damaged
   • Replace self-locking bolts and nuts after removing
5. Hose Bracket
   • For brake hose
6. Brake Hose
   • Make sure the brake hose is routed correctly. Make sure the brake hose is not blocked, bent, twisted or rubbing against the vehicle.
   • Replace if damaged
   • Make sure that tabs are properly seated in the grooves on the bracket.
   • Brake hose to brake caliper tightening specification: 14 Nm
7. Hose Bracket
   • Replace if damaged
8. Bracket
   • For the brake line/hose
   • On the body
9. Spring
   • Replace if damaged
10. Brake Line
    • Brake line to brake hose tightening specification: 14 Nm
    • Do not change the bending shape.
    • Replace a damaged or bent brake line
11. Bolt
    • 200 Nm
    • Clean before re-using
    • Replace if damaged
    • Replace self-locking bolts and nuts after removing
12. Brake Pad Wear Indicator Wire
    • For the left inner brake pad with the Left Front Brake Pad Wear Sensor -G34-
    • Replace when replacing the pads
    • Refer to BRAKE PAD WEAR INDICATOR WIRE, REMOVING AND INSTALLING 
13. Anti-Friction Plate
    • Installation position. Refer to Figure.
14. Protective Cap
15. Bleed Screw
    • 18 Nm
    • Refer to HYDRAULIC SYSTEM, BLEEDING
    • Before installing, thinly coat with Assembly Paste:G 052 150 A2  .
16. Spring Bracket
    • Installing. Refer to Figure.
17. Brake Caliper
    • Allocation. Refer to the Parts information.
    • Refer to BRAKE CALIPER, REMOVING AND INSTALLING, STEEL BRAKES 1LC/1LD/1LE/1LF/1LG/1LH 
    • Refer to BRAKE CALIPER, REPLACING, STEEL BRAKES 1LC/1LD/1LE/1LF/1LG/1LH 
    • Servicing. Refer to BRAKE CALIPER PISTON, REMOVING AND INSTALLING, FOUR-PISTON BRAKE .
18. Anti-Friction Plate
    • Installation position. Refer to Figure.
19. Brake Pads
    • Allocation. Refer to the Parts information.
    • Inner brake pads with a mount for the brake pad wear sensor
    • Check the pad thickness. For the wear limit, refer to
    • Always replace on both axles.
    • Refer to BRAKE PADS, REMOVING AND INSTALLING, STEEL BRAKES 1LC/1LD/1LE/1LF/1LG/1LH 
    • Refer to Figure
20. Brake Rotor
    • Allocation. Refer to the Parts information.
    • Wear limit. Refer to TECHNICAL DATA, BRAKES .
    • Maximum lateral run-out: 0.06 mm
    • If the brake rotor is installed, measure using the Dial Indicator - 0-10mm:VAS6079  and Dial Indicator Bracket:6079/1  .
    • Clean away any dirt and rust on the brake rotor, and perform the measurement 10 mm from the outer edge of the brake rotor.
    • Always replace on both axles.
    • Do not use excessive force to separate the brake rotor from the wheel hub. Use rust remover, if necessary, otherwise the brake rotor could be damaged.
    • Refer to BRAKE ROTOR, REMOVING AND INSTALLING, STEEL BRAKES 
21. Bolt
    • 8 Nm
    • Clean before re-using
    • Replace if damaged
    • Replace self-locking bolts and nuts after removing
22. Bolt
    • 10 Nm
    • Clean before re-using
    • Replace if damaged
    • Replace self-locking bolts and nuts after removing