Vibration Damper, Removing And Installing, Starter Generator: Removing
Depending on the model preliminary work may be required. Refer to VIBRATION DAMPER, REMOVING AND INSTALLING .
-- Remove the ribbed belt. Refer to RIBBED BELT, REMOVING AND INSTALLING .
-- Remove the bolts -arrows- and push the wiring duct downward.
Tip:
Different versions depending on models and version.
Risk of Damaging the Engine by the Timing Mechanism Skipping
- Only let the engine turn in the direction of engine rotation.
-- Turn the crankshaft using the : T40263 , : T40314 and the 24 mm socket until the vibration damper is at "TDC".
- The notch -1- on the vibration damper must align with the arrow marking -2- on the lower timing chain cover.
- The mark on the lower timing chain cover is located in the >>four-o'clock position<<.
- The vibration damper bolt can only be loosened maximum 1 /2 turn.
-- Loosen the vibration damper bolt approximately 1 /2 turn using either the : T40378 or : T40379 -1-, depending on vehicle equipment.
-- If the vibration damper is turned, correct it to the "TDC" point.
-- Remove the bolts -arrows- for the lower timing chain cover.
-- Install the Adapter : T10531/5 hand-tight in the cylinder block.
-- Place the : T10531/1 as shown on the vibration damper and tighten the knurled bolt -1 and 3- in the adapter hand-tight.
-- If necessary, align the adapter on the inner hex socket -2- with a 4 mm hex socket wrench and counterhold.
- The arrow marking on the : T10531/1 must point upward.
-- Remove the vibration damper bolt completely.
-- Check if the : T10531/3 -A- can be easily pushed over the clamping piece -B-. If necessary, remove the tensioning bolt -arrow- slightly.
- Do not turn the tensioning bolt further, otherwise the : T10531/6 becomes jammed when installing in the crankshaft
-- Install the : T10531/6 in the crankshaft and tighten it hand-tight using a 12 mm open end wrench -A-.
-- Tighten the adjusting bolt -A- hand-tight, to secure the chain sprocket to the crankshaft.
-- Remove the knurled bolts -arrows-. Remove the : T10531/1 and vibration damper -A-.
If the Crankshaft Should Be Turned without the Vibration Damper:
-- Place the : T10531/3 -A- on the : T10531/6 and pay attention to the chain sprocket tooth contour while doing so.
- The flat side of the tool is at the top in TDC.
-- Tighten the turning over tool using the : T10531/4 -B-.
-- The crankshaft can now be turned at the hex fitting -arrow-.