Overview - Cylinder Head

Fig 1: Exploded View Of Cylinder Head

Courtesy of AUDI OF AMERICA, LLC

1. Cylinder Head Gasket
   • Replacing. Refer to CYLINDER HEAD, REMOVING AND INSTALLING .
   • Installed position: the part number faces the cylinder head
   • Change the coolant and engine oil after replacing
   • Perform the adaptation after replacing using the Vehicle Diagnostic Tester 01 - Engine electronics, functions  , 01 - Chain length diagnostic adaptation 
2. Alignment Pin
   • Quantity: 2
3. Cylinder Head
   • Removing and Installing. Refer to CYLINDER HEAD, REMOVING AND INSTALLING .
   • Checking for distortion. Refer to Fig 5.
   • Do not rework the upper sealing surface
   • Only replace together with the cylinder head cover
   • Change the coolant and engine oil after replacing
   • Perform the adaptation after removing or replacing using the Vehicle Diagnostic Tester 01 - Engine electronics, functions  , 01 - Chain length diagnostic adaptation 
4. Bolt
   • Always replace after removing.
   • Tightening specification and sequence. Refer to Fig 3.
   • Loosening. Refer to Fig 2.
5. Heat Shield
   • There are different versions. Refer to the Parts Information for the allocation.
6. Bolt
   • First tightening 5 Nm
   • Second tightening 9 Nm
7. O-Ring
   • Always replace after removing.
   • Coat with coolant
8. Bolt
   • 9 Nm
9. Connection
   • For coolant hose
10. Bolt
    • Tightening Specifications and Sequence. Refer to Fig 3.
    • Always replace after removing.
    • Loosening. Refer to Fig 2.
11. O-Ring
    • Always replace after removing.
    • Coat with coolant
12. Bolt
    • 9 Nm
13. Connection
    • For coolant hose
14. Engine Lifting Eye
15. Bolt
    • 10 Nm + 90°
    • Always replace after removing.
16. Partition Plate
17. Engine Lifting Eye
18. Bolt
    • 10 Nm + 90°
    • Always replace after removing.

Loosening the Cylinder Head 

Fig 2: Cylinder Head Loosening Sequence

Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows-.

-- Loosen and remove the cylinder head bolts in the sequence -1 to 10-.

Cylinder Head - Tightening Specifications and Sequence 

Fig 3: Cylinder Head Bolts

Courtesy of AUDI OF AMERICA, LLC

• Replace the bolts that were tightened with an additional turn after removing them.
• Bolt differences: 
• Bolt without collar
• Bolt with collar -arrow-

-- Tighten the bolts in the steps shown in the sequence:

Fig 4: Cylinder Head Tightening Sequence

Courtesy of AUDI OF AMERICA, LLC

Cylinder Head, Checking for Distortion 

Fig 5: Check Cylinder Head For Distortions

Courtesy of AUDI OF AMERICA, LLC

-- Check the cylinder head at several locations for distortion using a : VAS6075  and a feeler gauge.

• Maximum permitted distortion: 0.05 mm