Drive Axle, Inner CV Joint 100 Mm (3.93 In.) Diameter - Bolted
WARNING: This page is about a different variant/trim than selected.
Filling Joints with Grease
| Grease - Refer to the Parts Information | Outer Joint Diameter | Inner Joint Diameter |
|---|---|---|
| 90 mm (3.54 in.) | 100 mm (3.93 in.) | |
| Total quantity | 120 g | 110 g |
| In joint | 80 g | 50 g |
| In protective joint boot | 40 g | 60 g |
- Outer CV Joint
- Replace only as complete unit
- Checking. Refer to OUTER CV JOINT, CHECKING .
- Removing. Refer to Figure
- Installing. Refer to 100 MM (3.93 IN.) INNER CV JOINT, SERVICING - Outer CV Joint with Bolt, Installing
- When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint
- Bolt
- : WHT.005.437 / black = 200 Nm +180° additional turn
- : WHT.005.437.A / silver = 200 Nm + 90° additional turn
- Always replace if removed
- Loosening and tightening. Refer to DRIVE AXLE THREADED CONNECTION, LOOSENING AND TIGHTENING .
- Before installing, clean the threads in the CV joint with a thread tap.
- Profile Shaft
- Clamp
- Tensioning. Refer to Figure
- Always replace if removed
- CV Boot for Outer CV Joint
- Check for tears and scuffing
- Clamp
- Tensioning. Refer to Figure
- Always replace if removed
- Plate Spring
- Installed position. Refer to Figure
- Spacer Ring (Plastic)
- Installed position. Refer to Figure
- Locking Ring
- Always replace if removed
- Insert in shaft groove
- Protective Boot for Inner CV Joint
- Check for tears and scuffing
- Drive off CV joint using drift
- Before mounting on CV joint, coat the sealing surface using sealant
- Clamp
- Tensioning. Refer to Figure
- Always replace if removed
- Locking Plate
- Internal Multi-Point Bolt
- Pre-tightening specification: diagonal sequence to 10 Nm
- M8 tightening specification: 40 Nm and diagonally
- M10 tightening specification: 70 Nm and diagonally
- Always replace if removed
- Locking Ring
- Always replace if removed
- Remove and install using Circlip Pliers: VW161A . Refer to Figure.
- Seal
- Bonding surface on CV joint must be free of grease and oil!
- Inner CV Joint
- Replace only as complete unit
- Checking. Refer to INNER CV JOINT, CHECKING .
- Removing and installing. Refer to Figure
- When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint
- Plate Spring
- Installed position. Refer to Figure