LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2019 >> A3 Premium >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head, VALVETRAIN [CZRA] [Convertible] (1 Of 2) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Overview - VALVETRAIN

Overview - VALVETRAIN

Fig 1: Exploded View Of Cylinder Head
GWWA15-11680Courtesy of AUDI OF AMERICA, LLC
  1. Exhaust Valve
  2. Cylinder Head
    • Do not rework the upper sealing surface
    • Only replace the cylinder head and cylinder head cover together
  3. Valve Stem Seal
  4. Valve Spring
  5. Hydraulic Lifter
    • Do not interchange
    • Coat the contact surface with engine oil
  6. Valve Spring Retainer
  7. valve retainers
  8. Clip
    • For hydraulic lifter
  9. Roller Rocker Lever
    • Removing and installing. Refer to CAMSHAFT, REMOVING AND INSTALLING .
    • Mark the installed position for reinstallation.
    • Check the roller bearing for ease of movement
    • Coat the contact surfaces with engine oil
  10. Exhaust Camshaft
    • Removing and Installing. Refer to CAMSHAFT, REMOVING AND INSTALLING .
    • Check the radial clearance using Plastigauge® (roller rocker lever removed)
    • Axial play: new 0.1 +0.102-0.05 mm
    • Radial clearance: 0.024 to 0.066 mm
    • Maximum run out: 0.04 mm
    • Perform the adaptation after removing or replacing using the Vehicle Diagnostic Tester 01 - Engine electronics, functions  , 01 - Chain length diagnostic adaptation 
  11. Cylinder Head Cover
    • With integrated camshaft bearings
    • Removing and Installing. Refer to CAMSHAFT, REMOVING AND INSTALLING .
    • Only clean the sealing surface, reworking is not permitted.
    • Remove old sealant residue.
    • Only replace the cylinder head and cylinder head cover together
    • Perform the adaptation after removing or replacing using the Vehicle Diagnostic Tester 01 - Engine electronics, functions  , 01 - Chain length diagnostic adaptation 
  12. Bolt
    • Always replace after removing.
    • Tightening Specifications and Sequence. Refer to Fig 3.
    • Loosening. Refer to Fig 2.
  13. Ball Pin
    • 9 Nm
    • For the engine cover
  14. Bracket
    • For the wiring harness
  15. Bolt
    • 9 Nm
  16. Plugs
  17. O-Ring
    • Always replace after removing.
  18. O-Ring
    • No replacement part: included in the cam adjustment actuator delivery package
    • Coat with engine oil
  19. Cam Adjustment Actuator
    • Cam Adjustment Actuator 1 -F366-
    • Cam Adjustment Actuator 2 -F367-
    • Cam Adjustment Actuator 3 -F368-
    • Cam Adjustment Actuator 4 -F369-
    • Cam Adjustment Actuator 5 -F370-
    • Cam Adjustment Actuator 6 -F371-
    • Cam Adjustment Actuator 7 -F372-
    • Cam Adjustment Actuator 8 -F373-
  20. Bolt
    • 4.5 Nm
  21. Spring
  22. Ball
  23. Intake Camshaft
    • Removing and Installing. Refer to CAMSHAFT, REMOVING AND INSTALLING .
    • Check the radial clearance using Plastigauge® (roller rocker lever removed)
    • Axial play: new 0.1 +0.102-0.05 mm
    • Radial clearance: 0.024 to 0.066 mm
    • Run-out: maximum 0.04 mm
    • Perform the adaptation after removing or replacing using the Vehicle Diagnostic Tester 01 - Engine electronics, functions  , 01 - Chain length diagnostic adaptation 
  24. Alignment Pin
    • Quantity: 2
  25. Intake Valve

Loosening the Cylinder Head Cover 

Fig 2: Cylinder Head Cover Bolt Loosening Sequence
GWWA15-10557Courtesy of AUDI OF AMERICA, LLC

-- Loosen the bolts in the sequence -1 through 6-.

Cylinder Head Cover - Tightening Specifications and Sequence 

Fig 3: Cylinder Head Cover Bolts Tightening Sequence
GWWA15-10558Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in the steps shown in the sequence:

Step Bolts Tightening Specification/Additional Turn
1. -1 to 6- Install all the way in multiple steps by hand
2. -1 to 6- 8 Nm
3. -1 to 6- 90° additional turn

Installation Position of Valve Spring 

Fig 4: Camshaft Cylinder Head Bank 1 (Right)
GWWA15-10101Courtesy of AUDI OF AMERICA, LLC

Different Valve Stem Seals 

Fig 5: Different Valve Stem Seals
GWWA15-12116Courtesy of AUDI OF AMERICA, LLC

A -  Valve stem seal with a sealing lip -A-

B -  Valve stem seal with two sealing lips -B-