Vehicle With Self-Locking Center Differential
Special Tools And Workshop Equipment Required
- Puller - Crankshaft/Power Steering Seal :T20143/1
- Seal Installer - Output Shaft :T40239
- Sealing Grease :G 052 128 A1
This procedure contains mandatory replaceable parts. Refer to component overview prior to starting procedure.
Mandatory Replacement Parts
- Seal - Output Shaft
General repair instructions. Refer to GENERAL REPAIR INFORMATION .
Guidelines for clean working conditions. Refer to RULES FOR CLEANLINESS WHEN WORKING ON DSG .
-- Remove the driveshaft. Refer to appropriate service information. .
-- Pry off the dust ring -1-.
The dust ring cannot be removed without destroying it.
-- Remove the seal for the transmission output shaft with splines.
-- Clean the contact and sealing surface.
-- Coat outer edge of the seal with gear oil.
-- Mount the :T40239/1 , -1- on the transmission output shaft.
-- Fill the space between the sealing/dust lip halfway with Sealing Grease :G 052 128 A1 .
-- Install the seal -2- over the guide sleeve -1- and onto the transmission output shaft.
- Installed position: The open side of the seal faces the transmission housing.
-- Install the seal all the way using the :T40239 , -item 1-. Do not tilt the seal.
Remove the :T40239/1 from the seal carefully so that the sealing lip does not fold over.
-- Install a new dust ring -1-.
-- Install the driveshaft. Refer to appropriate service information. .