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Home >> Audi >> 2018 >> S3 Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 362 (Cylinder Head, VALVETRAIN 2.0L Diesel (CRUA, DEJA)) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Overview - VALVETRAIN

Overview - VALVETRAIN

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Fig 1: Exploded View Of Valvetrain
GWWN15-000042Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
  2. Camshaft Position Sensor -G40-
  3. O-Ring
    • Replace if damaged or leaking
  4. Cap
    • Replace after removing
    • Removing: with the camshaft housing installed, pierce through one side of the cover with a punch and pry it out.
    • Installing: drive in without sealant until it is flush using a suitable thrust piece, such as the Torque Adapter: 3390 
  5. Camshaft Seal
  6. Camshaft Housing
  7. Bolt
    • Replace after removing
    • Loosening sequence. Refer to Fig 2.
    • Tightening specification and sequence. Refer to Fig 3.
  8. Seal
    • Replace after removing
  9. Cover
  10. Bolt
    • 8 Nm
  11. Bolt
    • Depending on the version, not installed in all vehicles
    • 8 Nm
  12. Camshaft Adjustment Valve 1 -N205-
    • Depending on the version, not installed in all vehicles
    • An adaptation must be performed after replacing or removing and installing the Camshaft Adjustment Valve 1 -N205-. Use the Vehicle Diagnostic Tester under Guided Functions  , 01 - Adapting the electric actuator with feedback  .
    • Removing and Installing. Refer to Camshaft Adjustment Valve 1 -N205-, REMOVING AND INSTALLING .
  13. Seal
    • Depending on the version, not installed in all vehicles
    • Replace after removing
  14. Bolt
    • Depending on the version, not installed in all vehicles
    • Tightening specification and sequence. Refer to Fig 4.
  15. Housing
    • For the camshaft adjuster
    • Depending on the version, not installed in all vehicles
  16. Alignment Sleeve
    • Depending on the version, not installed in all vehicles
  17. Seal
    • Depending on the version, not installed in all vehicles
    • Replace after removing
  18. Control Valve
  19. Camshaft Adjuster
    • Depending on the version, not installed in all vehicles
    • Pay attention to the installation of the friction disc (risk of engine damage)
    • An adaptation must be performed after replacing or removing and installing by using the Vehicle Diagnostic Tester under Guided Functions  , 01 - Adapting the electric actuator with feedback  .
    • Removing and Installing. Refer to CAMSHAFT ADJUSTER, REMOVING AND INSTALLING .
  20. Friction Disc
    • Before installing check that the camshaft adjuster is present
  21. Plug
    • With gasket
    • 15 Nm
  22. Alignment Pins
    • For the camshaft housing
  23. Exhaust Valve
  24. Intake Valve
  25. Cylinder Head
    • The valve seat may not reworked due to a close tolerances.
    • Cylinder heads with cracks between the valve seats can continue to be used without reducing service life, as long as the cracks have a width of maximum 0.5 mm.
  26. Valve Stem Seal
  27. Valve Spring
  28. Valve Spring Retainer
  29. Valve Keepers
  30. Hydraulic Lifter
    • Mark the installed position for reinstallation.
    • Lubricate the running surfaces before installing
  31. Roller Rocker Lever
    • Removing and Installing. Refer to CAMSHAFT HOUSING, REMOVING AND INSTALLING .
    • Mark the installed position for reinstallation.
    • Check the roller bearing for ease of movement
    • Lubricate the running surfaces before installing
  32. Clip
    • For hydraulic lifter

Loosen the camshaft housing bolts in the sequence: 18 to 1.

Fig 2: Camshaft Housing Loosening Sequence (Loosen 18 to 1)
GWWA15-11306Courtesy of AUDI OF AMERICA, LLC

Camshaft Housing - Tightening Specification and Sequence 

Fig 3: Camshaft Housing Tightening Sequence
GWWA15-11306Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in steps in the tightening sequence shown:

Bolts Tightening Specification
-1 through 18- Install all the way by hand
  • The camshaft housing contact surface must lay entirely on top of the cylinder head
-1 through 18- 10 Nm

Camshaft Adjuster Housing - Tightening Specification and Sequence 

Fig 4: Camshaft Adjuster Housing - Tightening Sequence
GWWN15-10941Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts in the steps in the sequence shown:

Step Bolts Tightening Specification
1. -1 through 5- Install all the way by hand
2. -1 through 5- 8 Nm