Overview - Front Brakes, Pr 1JL, 1ZD

1JL, 1ZD, 16" Brakes

Fig 1: Exploded View Of Front Brakes

Courtesy of AUDI OF AMERICA, LLC

1. Brake Caliper
   • Do not disconnect the brake hose when replacing a brake pad
   • Removing and installing. Refer to BRAKE CALIPER, REMOVING AND INSTALLING, PR 1JL, 1ZD 

     Replacing. Refer to BRAKE CALIPER, REPLACING, PR 1JL, 1ZD 

   • Removing and installing. Refer to BRAKE CALIPER PISTON/PROTECTIVE CAP/GASKET, REMOVING AND INSTALLING
2. Bleeder Screw
   • 10 Nm
   • Before installing, thinly coat with Assembly Paste :G 052 150 A2  .
3. Protective Cap
4. Bolt
   • 35 Nm
     NOTE:

     Replace damaged bolts.

     Clean bolts before reusing.

     Always replace self-locking bolts.

5. Bearing Bushing
6. Guide Pin
7. Wheel Bearing Housing
8. Bolt
   • 200 Nm
     NOTE:

     Replace damaged bolts.

     Clean bolts before reusing.

     Always replace self-locking bolts.

9. Banjo Bolt
   • 35 Nm
   • Permanent with gaskets
   • Clean any corrosion from the sealing surface on the brake caliper
     NOTE:

     For brake caliper from Conti 17" brakes, tightening specification 45 Nm

10. Brake Hose
    • Make sure it is in the installation position
      WARNING:

      • Do not damage the brake hose and brake line.
      • Do not bend the brake line past the specified form.
      • A damaged brake hose or a damaged or bent brake line must be replaced.
11. Bracket
    • For the brake line/hose
    • On the body
12. Brake Line
    • To the brake hose: 14 Nm
      WARNING:

      • Do not damage the brake hose and brake line.
      • Do not bend the brake line past the specified form.
      • A damaged brake hose or a damaged or bent brake line must be replaced.
13. Springs
    • Replace if damaged
14. Bracket
    • For the brake line/hose
15. Bolt
    • 8 Nm
      NOTE:

      Replace damaged bolts.

      Clean bolts before reusing.

      Always replace self-locking bolts.

16. Brake Shield
    • Removing and installing. Refer to BRAKE SHIELD, REMOVING AND INSTALLING, PR 1JL, 1ZD 
17. Brake Rotor
    WARNING:

    If a brake rotor is damaged or worn, check the other brake rotors for damage and wear.

    • Refer to BRAKE ROTOR, REMOVING AND INSTALLING, PR 1JL, 1ZD 
      CAUTION:

      Do not use excessive force to separate the brake rotor from the wheel hub. Use rust remover, if necessary, otherwise the brake rotor could be damaged.

      -- Check the wear specification of the brake rotors. Refer to BRAKES TECHNICAL DATA, FRONT BRAKES .

      Refer to CERAMIC BRAKE ROTOR, DETERMINING WEAR

18. Bolt
    • 4.5 Nm
      NOTE:

      Always replace self-locking bolts.

      Replace damaged bolts.

      Clean bolts before reusing.

19. Bolt
    • 12 Nm
      NOTE:

      Replace damaged bolts.

      Always replace self-locking bolts.

      Clean bolts before reusing.

20. Brake Carrier
    • Thinly coat the contact surfaces for the brake pads with Lithium Grease :G 052 150 A2 
21. Brake Pads
    • Always replace on both axles.
    • With right front brake pad wear sensor
    • With adequate wear, the warning lamp in the instrument cluster lights
    • Removing and installing. Refer to BRAKE PADS, REMOVING AND INSTALLING, PR 1JL, 1ZD 
      NOTE:

      Coat the brake pad plates with grease.

      Coat the guide pin with lithium grease.

22. Trim with Emblem
    • Equipment levels
23. Grommet
    • For equipment levels with trim

Installation Position of the Brake Pads.

Fig 2: Installation Position of the Brake Pads (Depending on the Model)

Courtesy of AUDI OF AMERICA, LLC

Meaning of the letters -arrows- :

H -  Left and Right Outer Brake Pad

X -  Left Inner Brake Pad

Y -  Right Inner Brake Pad