REFRESH CHARGING WITH Battery Charger :VAS5903
Special tools and workshop equipment required
- Battery Charger :VAS5900
Risk of injury. Follow all warning messages and safety precautions. Refer to WARNINGS AND SAFETY PRECAUTIONS .
Do not check or charge a Battery -A- when the visual indicator has >>no color or is bright yellow<<. Jump starting must not be used!
There is a risk of explosion during testing, charging or jump starting.
These Batteries -A- must be replaced.
"Refresh charging" is not permitted for VW vehicles, because voltage surges can damage the on-board electronics.
The Battery -A- must always be disconnected from the vehicle electrical system when using the "Refresh charging" mode.
Always set the mode that corresponds to the Battery -A- during the charging process. Refer to the :VAS5903 Operating Instructions.
"Refresh Charging" is suitable for wet batteries, which must be filled with distilled water.
Do not use "refresh charging" mode on maintenance-free wet batteries.
"Refresh charging (Refr)" mode is only used on Batteries -A- that are possibly defective (sulfation). The Battery -A- is then charged to the maximum specific gravity of the electrolyte and the plates are reactivated (removal of sulfation layer).
The Battery -A- temperature must be at least 10 °C (50 °F).
Procedure
-- Turn off the ignition and all electrical consumers and remove the ignition key.
-- Connect the :VAS5903 to the power supply. The last selected operation mode is shown on the display. Refer to Battery Charger .
-- Set the battery type with the INFO button.
The symbol -1- for "refresh - charging wet batteries" or the symbol -2- for "refresh - charging of Gel/Absorbent Glass Mat (AGM) batteries" is indicated in the display.
-- Set the battery capacity (Ah) on the Battery -A- to be charged with the corresponding ↑ button or ↓ button.
-- Connect the red charge terminal (+) to the positive terminal of the Battery -A-.
On vehicles with a Start/Stop function and an installed Battery Monitoring Control Module -J367-, the black charge terminal (-) must be connected to the body ground. The Start/Stop system will malfunction when it is connected to the Battery -A- negative terminal.
-- Connect the black charge terminal (-) to the negative terminal of the Battery -A- /negative connector.
The :VAS5900 recognizes the nominal voltage of the connected Battery -A- (6 V/12 V/24 V) and begins the charging process automatically.
The :VAS5900 begins the "final charging" when the charge level is approximately 80 to 85 % of the battery voltage. The fourth bar is indicated on the display -1-. The Battery -A- is now ready to be used.
A successful "Refresh charge" depends on the degree of sulfation on the Battery -A-.
Possible Malfunctions and How They Are Handled
- Displayed voltage does not match the nominal voltage:
-- Hold down the ↑ button or ↓ button until the charging process begins.
- Displayed battery voltage does not match rated voltage - charging process has already begun:
-- Press the START/STOP button two times.
-- Hold down the ↑ button or ↓ button until the charging process begins.
- The charger does not recognize a Battery -A-, when the battery voltage is less than 2 V:
The display remains unchanged.
The set operating mode and Ampere-hours (Ah) are displayed.
Battery -A- charging, ending
-- Press the START/STOP -button.
-- Remove the charging clamps from the battery terminals.
-- Disconnect the :VAS5903 from the power.