Charge Air Cooler, Removing And Installing: Removing
-- Remove the front bumper cover. Refer to BUMPER COVER, REMOVING AND INSTALLING .
-- Remove the radiator. Refer to RADIATOR, REMOVING AND INSTALLING .
-- Loosen the clamps -1 and 2- and remove the air duct hose.
-- Seal the open lines and connections with clean plugs from the :VAS6122 .
-- Remove the air ducts -1 and 2-.
If the bolts or the catches for the charge air cooler are not accessible the applicable headlamp mount must be slightly raised as follows:
-- Remove the clip -2- in direction of -arrow A-.
-- Lift the headlamp mount -1- only until the bolt or the charge air cooler catches are accessible in direction of -arrow B-.
Rubber Buffer Version 1:
-- Remove the left and right radiator mount catches in direction of -arrows- with a side cutter. Push the radiator with the upper charge air cooler slightly toward the rear.
The radiator mount will be used again when installing. It is then attached to the lock carrier.
Rubber Buffer Version 2:
-- Remove the left and right bolt -arrow- and push the charge air cooler together with the radiator slightly toward the rear.
Continuation for All:
-- Unlock the catch in direction of -arrow- and remove the cover -1- toward the front.
-- Unclip the left and right air duct -2- downward in direction to -arrow B-.
-- Open the left and right retainers in direction to -arrow A- and disengage the condenser -3- from the charge air cooler -1-.
-- Secure the condenser to the lock carrier.
-- Remove the charge air cooler.