Refrigerant Lines With Inner Heat EXCHANGER, Removing And Installing: Removing
-- Discharge the refrigerant circuit. Refer to Refrigerant Circuit (Refrigerant R134a Servicing, Refrigerant Circuit, Working with A/C Service Station) or Working with A/C Service Station (1 Of 2) / Working with A/C Service Station (2 Of 2) .
-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING [CNTC, CYFB] / ENGINE COVER, REMOVING AND INSTALLING [DAZA] .
Vehicles with 1.8L and 2.0L TFSI Engine:
-- Loosen the hose clamps -1 and 2- and remove the air duct pipe.
Vehicles with 2.5L TFSI Engine:
-- Disconnect the hose -3- for the crankcase ventilation on the air duct pipe, to do so press the release buttons on both sides.
-- Remove the bolt -arrows-.
-- Loosen the hose clamps -1 and 2- and remove the air duct pipe.
Vehicles with 2.0L TDI Engine:
-- Press the release buttons on the crankcase ventilation hose -1- and remove the hose from the cylinder head cover.
-- Free up the vacuum hoses on the air duct pipe -arrows-.
-- Loosen the hose clamp -3-.
-- Remove the bolt -2-, pivot the air duct pipe with the connection toward the rear and remove it from the turbocharger.
Continuation for All Vehicles:
-- If installed, release the catch in direction of -arrow- and remove the cover -1- to the left side.
-- Unclip the wiring guide.
-- Remove the sheet metal nuts -1 and 3-.
-- Fold the heat shield -2- as far forward as possible in direction of -arrow-.
Danger due to refrigerant coming out under pressure.
Danger of frost bite to skin and other parts of the body.
- Evacuate the refrigerant and immediately open the refrigerant circuit afterward.
- If more than 10 minutes have elapsed since evacuating the refrigerant and the refrigerant circuit was not opened, evacuate the refrigerant again. Pressure in the refrigerant circuit is caused by evaporation.
-- Remove the bolt -7-.
-- Disconnect the refrigerant line -6- with the inner heat exchanger from the expansion valve.
-- Remove the nuts -1 and 3- and remove the refrigerant lines -2 and 4-.
-- Remove the refrigerant line -5- with the inner heat exchanger to the right.
-- Seal the open lines and connections with clean plugs from the :VAS6122 .