LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2017 >> S7 Premium Plus >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Body Panels (Hood, Lids) (Service Information) >> (55 Hood, Lids) >> Rear Lid >> Gas-Filled Strut, Releasing Gas >> Gas-Filled Strut, Disposing

Gas-Filled Strut, Disposing

WARNING:
  • Follow the safety regulations.
  • Separation work should be done by qualified personnel only.
  • Insert the pressure spring into a prismatic jaw vise with a :VAS5167  before cutting through.
  • When cutting through the spring coils, a sudden impact will occur.
  • The gas-filled strut can be disposed of only after the tension of the compression spring has been reduced to zero.

Special Tools And Workshop Equipment Required 

Remove The Protective Sleeve 

-- Clamp the gas-filled strut in the vise.

-- Use the : VAG1561A  and :VAG1561/26  to cut open the protective sleeve -1- lengthwise.

GWWA55-10851Courtesy of AUDI OF AMERICA, LLC

-- Cut the end of the protective sleeve free along the circumference.

-- Fold the protective sleeve upward and remove.

Gas-Filled Strut 

GWWA55-10849Courtesy of AUDI OF AMERICA, LLC
  1. Gas-Filled Strut
    • Remove the protective sleeve.
  2. Protective Sleeve

    -- Use the Window Cutter : VAG1561A  and Window Cutter - Saw Blade - 83mm : VAG1561/26  to cut and remove.

  3. Prismatic Jaw Vise
    WARNING:

    The pressure spring should be inserted into a prismatic jaw vise before being cut through with a Single Hand Angle Grinder :VAS5167  as shown in the magnified section of the illustration.

    -- Use a Single Hand Angle Grinder :VAS5167  with a partition window to cut through the compression spring in at least 3 places lengthwise.

    -- Turn the spring coils clockwise and inward after each separating cut.

    -- Turn all of the spring coils inward, until the total tension has been reduced to zero.

    -- The gas-filled strut may now be disposed of.

  4. Angle Sander
    • Clamp the separation cut in the single hand angle grinder.

Spindle Motor 

GWWA55-10841Courtesy of AUDI OF AMERICA, LLC
  1. Protective Sleeve

    -- Use the Window Cutter : VAG1561A  and Window Cutter - Saw Blade - 83mm : VAG1561/26  to cut the protective sleeve open on both sides and remove.

  2. Gas-Filled Strut with Spindle Motor
    • Remove both protective seals.
  3. Prismatic Jaw Vise
    WARNING:

    The pressure spring should be inserted into a prismatic jaw vise before being cut through with a Single Hand Angle Grinder :VAS5167  as shown in the magnified section of the illustration.

    -- Use a Single Hand Angle Grinder :VAS5167  with a partition window to cut through the compression spring in at least 3 places lengthwise.

    -- Turn the spring coils clockwise and inward after each separating cut.

    -- Turn all of the spring coils inward, until the total tension has been reduced to zero.

    -- The gas-filled strut may now be disposed of.

  4. Angle Sander
    • Clamp the separation cut in the single hand angle grinder.