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Home >> Audi >> 2017 >> S3 Premium Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (DIESEL FUEL INJECTION (4-Cylinder TDI Common Rail 1.6L; 2.0L 4V Engine) -- (A3 SEDAN)) >> 23 Diesel Fuel Injection >> Fuel Injectors/High Pressure Reservoir (Fuel Rail) >> Fuel Injectors, Removing And Installing >> Removing

Fuel Injectors, Removing And Installing: Removing

WARNING: This page is about a different car, the 2016 Audi A3 and 2015 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

-- Remove the noise insulation.

Step For All Engine Codes Excluding CXXB, DBKA & DDYA: 

Fig 1: Identifying Return Line Connection
GWWA23-10697Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the return line connections on the fuel injectors, to do so push the releases upward in direction of -arrows-.

Step Only For Engine Codes CXXB, DBKA & DDYA: 

GWWN23-10636Courtesy of AUDI OF AMERICA, LLC

-- Reach in the lowest opening -arrow- with the Backrest Panel Tool:3370  and release the return line connection center section in the direction of -arrow-.

All Engine Codes: 

Fig 2: Locating Connectors
GWWA23-10699Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connectors -arrows- from fuel injectors.

TIP: 

The tensioning claw always secures two fuel injectors and can only be removed when both fuel injectors are pulled.

CAUTION:

- Counterhold the high pressure support with an open-end wrench when loosening the high pressure line.

-- Remove the union nut for each high pressure line -1 through 4- and remove the respective high pressure lines.

-- Seal off all open lines and connections with clean blind plugs.

-- Remove the bolt -1-.

Fig 3: Identifying Service Tool T10055 & Bolt
GWWA23-10700Courtesy of AUDI OF AMERICA, LLC

Step for All Engine Codes Excluding CXXB, DBKA and DDYA: 

-- Position the :T10055  with the :T10415  as shown and remove the fuel injectors upward.

STEP ONLY FOR ENGINE CODES CXXB, DBKA AND DDYA: 

GWWN23-10639Courtesy of AUDI OF AMERICA, LLC

-- Position the :T10055  with the :T10537  as shown and remove the fuel injectors upward.

All Engine Codes: 

-- Before removing the fuel injector separate the tensioning claw.

-- Remove the fuel injectors using a rotational movement.

-- Place the removed fuel injectors on a clean cloth.