Camshaft Seal, Removing And Installing

Special tools and workshop equipment required 

• Puller - Camshaft Seal: T10443 
  Fig 1: Identifying Puller - Camshaft Seal T10443

  Courtesy of AUDI OF AMERICA, LLC
• Assembly Tool: T10493 
  Fig 2: Identifying Assembly Tool T10493

  Courtesy of AUDI OF AMERICA, LLC

Procedure 

Fig 3: Identifying Seal Puller And Pressure Screw

Courtesy of AUDI OF AMERICA, LLC

-- Remove the toothed belt from the camshaft. Refer to TOOTHED BELT, REMOVING FROM CAMSHAFTS .

TIP:

The internal press piece of the Puller - Camshaft Seal: T10443  is loosened from the pressure bolt if it is turned backward too far. Then the press piece must be pushed back onto the pressure bolt.

-- Carefully turn back the threaded pin -arrow- of the Puller - Camshaft Seal: T10443  until light resistance is felt.

-- Install the Puller - Camshaft Seal: T10443  as shown, and then lock it into place with the threaded pin -A-.

Fig 4: Identifying Seal Puller And Set Screw

Courtesy of AUDI OF AMERICA, LLC

-- Install the pressure bolt -B- until the shaft seal is pulled out.

-- Clean the running and sealing surfaces completely of oil residue with degreasing agent.

-- Clean the sealing lip of the new shaft seal over the complete outer circumference (removing the wax layer) with degreasing agent.

TIP:

Use the Silicone Adhesive D 176 501 A1 to seal the outside of the shaft seal.

-- Apply the evenly proportioned silicone adhesive on the outer sealing lip of the shaft seal.

• The sealant bead must be applied evenly around the complete circumference.

-- Place the Assembly Tool - Guide Sleeve : T10493/1  on the camshaft as shown.

Fig 5: Identifying Guide Sleeve

Courtesy of AUDI OF AMERICA, LLC

-- Carefully slide the shaft seal -1- over the guide sleeve and onto the camshaft.

• The guide sleeve remains on the camshaft as a stop while pushing the shaft seal in.

-- Press the shaft seal in as far as the stop using the Assembly Tool - Thrust Piece : T10493/2  and Assembly Tool - Bolt : T10493/3  .

Fig 6: Identifying Thrust Piece And Bolt

Courtesy of AUDI OF AMERICA, LLC

-- Install the toothed belt (adjust valve timing). Refer to Installing (Adjusting Valve Timing) .