Emissions Control Module, Removing And Installing: Installing: Notes

• Place the :T10511  on the engine.

• Make sure the retaining bracket from the :T10511  is pivoted in the direction of the plenum chamber bulkhead.
• Replace the bolts that were tightened with an additional turn.
• Replace the seals, self-locking nuts, and clamps for the emissions control module.
• Install all cable ties and heat shield boots back in the same location when installing.

Operating Conditions: 

• There is a risk of stress fractures and engine damage due to the emissions control module being installed under stress.
• Before installing make sure that this lifter is not difficult to move or fixed.
• The lifter must be easy to turn on the threads.
• Lubricant must only be applied to the threads and the retaining tabs must be free of lubricant.
• The bolt retaining tabs must be bent together so far that the lifter is taken with when the bolt is turned.

-- Check the lifters -arrow- for ease of movement.

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-- Remove the lifter completely clockwise (left threads).

-- Clean difficult to move threads and if necessary coat with rust remover.

-- Bring the retaining tabs as follows with the :T10512/1-2  to the functional dimension.

-- Slide the lifter -1- onto the :T10512/1  .

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-- Insert the lifter -1- into the :T10512/2  .

-- Bend back the retaining tabs by lightly hitting -arrow- the ball head with the heel of the hand.

-- Install the lifters all the way by hand and loosen again by approximately 45°.

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-- Replace the seal -1- and screw-type clamp -2-.

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-- Install the seal -1- on the emissions control module.

-- Remove the bolt for the clamp -2- and lay the clamp completely on the emissions control module entrance funnel. Do not bend the screw-type clamp.

-- Guide the emissions control module from below in the installed position, push upward and engage the bracket in the emissions control module mounting strap.

• The emissions control module now hangs balanced in the approximate installation position.