Part 1
Part 2. Refer to Part 2 .
- Bolt
- 9 Nm
- Oil Return Line
- Seal
- Replace after removing
- Turbocharger
- One unit with the exhaust manifold
- Removing and Installing. Refer to TURBOCHARGER, REMOVING AND INSTALLING .
- Nut
- Tightening specification and sequence. Refer to Fig 2.
- Retaining Plate
- Seal
- Replace after removing
- O-Ring
- Replace if damaged or leaking, if not available separately, then replace entire component
- Bolt
- 9 Nm
- Oil Supply Line
- O-Ring
- Replace if damaged or leaking, if not available separately, then replace entire component
- Bolt
- 9 Nm
- Retaining Plate
- Tensioning Bracket
- Remains installed when removing the turbocharger
- Bolt
- 9 Nm
- O-Ring
- Replace if damaged or leaking, if not available separately, then replace entire component
- Bolt
- 9 Nm
- Coolant Line
- O-Ring
- Replace if damaged or leaking, if not available separately, then replace entire component
- Nut
- Replace after removing
- Tightening specification and sequence. Refer to Fig 3.
- Bolt
- 9 Nm
- Coolant Line
- There are different versions. Refer to the Electronic Parts Information (ETKA) for the allocation.
- O-Ring
- Replace if damaged or leaking, if not available separately, then replace entire component
- Bolt
- M6: 9 Nm
- M6: 20 Nm
- Bolt
- 9 Nm
Turbocharger - Tightening Specification and Sequence
- Replace the nuts after removing.
-- Tighten the bolts in steps in the sequence shown:
| Step | Nuts | Tightening Specification |
|---|---|---|
| 1. | -1 to 6- | 15 Nm |
| 2. | -5, 3, 1, 2, 4 and 6- | 25 Nm |
| 3. | -5, 3, 1, 2, 4 and 6- | 30 Nm 1) |
| 4. | -5, 3, 1, 2, 4 and 6- | 30 Nm 1) |
|
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Turbocharger Tensioning Bracket - Tightening Specifications and Tightening Sequence
- Replace the nuts after removing.
-- Tighten the nuts in the sequence shown -1 to 6- to 30 Nm.
Heat Shield - Tightening Specification
Heat Shield, Version 1:
-- Tighten the bolts -arrows- for the heat shield -1- to 9 Nm.
Heat Shield, Version 2:
-- Tighten the bolts -arrows- for the bracket -1- to 8 Nm +90°.
-- Tighten the bolts -upper arrows- for the heat shield -1- to 8 Nm.
-- Tighten the bolt -lower arrow- to 8 Nm + 90°.
Vacuum Diaphragm - Tightening Specification
- Clip - replace after removing
- Lock Nut - 7 Nm
- Nut - 7 Nm